Surge Tank Hose/Pipe Replacement - Outlet

Surge Tank Hose/Pipe Replacement - Outlet

^ Tools Required
- J 43181 Heater Line Quick Connect Release Tool

Removal Procedure
1. Drain the cooling system.
2. Remove the air cleaner resonator outlet duct.





3. Disconnect the heater hose quick connect fitting.
A. Using the J 43181 disconnect the inlet heater hose from the heater core.
B. Install the J 43181 to the heater core outlet pipe.
C. Close the tool around the heater core outlet pipe.
D. Firmly pull the tool into the quick connect end of the heater hose.
E. Firmly grasp the heater hose. Pull the heater hose forward in order to disengage the hose from the heater core.





4. Remove the heater hose (3) from the mounting clip (2).





5. Reposition the surge tank outlet hose clamp (3) from the engine (2).
6. Remove the surge tank outlet hose (6) from the engine (2).





7. Reposition the surge tank outlet hose clamp (5) from the surge tank (2).
8. Remove the surge tank outlet hose (3) from the surge tank (2).
9. Remove the surge tank outlet hose (3) from the vehicle.

Installation Procedure





1. Install the surge tank outlet hose (3) to the vehicle.
2. Install the surge tank outlet hose (3) to the surge tank (2).
3. Reposition the surge tank outlet hose clamp (5) to the surge tank (2).





4. Install the surge tank outlet hose (6) to the engine (2).
5. Reposition the surge tank outlet hose clamp (3) to the engine (2).
6. Connect the heater inlet hose to the heater core.

Important: Firmly push the quick connect onto the heater core pipe until you hear an audible click.

7. Pull the heater inlet hose to ensure the connection.





8. Install the heater hose (3) to the mounting clip (2).





9. Connect the surge tank outlet hose to the heater core outlet pipe.

Important: Firmly push the quick connect onto the heater core pipe until you hear an audible click.

10. Pull the surge tank outlet hose to ensure the connection.
11. Install the air cleaner resonator outlet duct.
12. Fill the cooling system.