Diesel Data: Automotive Repair

Clutch, M/T

SPECIFICATIONS





Clutch Operating Method Hydraulic Type
Clutch Disc
Type Single dry with diaphragm.
Facing Diameter (Outside x Inside) 215 x 145 mm (8.5 x 5.7 inch)
Clutch Cover Assembly
Type Diaphragm Spring Strap
Clutch Release Cylinder I.D. 20.64 mm (0.81 inch)
Clutch Master Cylinder I.D. 15.87 mm (0.62 inch)

SERVICE STANDARD





Clutch Disc Thickness [When Free] 8.5 +/- 0.3
Clutch Pedal Free Play 6 - 13 (0.24 - 0.52)
Clutch Pedal Height 166.9 mm
Clutch Pedal Stroke 145 (5.7)
Limit
Clutch Disc Rivet Sink 1.1 mm (0.044 inch)
Diaphragm Spring End Height Difference 0.5 mm (0.02 inch)
Clutch Release Cylinder Clearance To Piston 0.15 mm (0.006 inch)
Clutch Master Cylinder Clearance To Piston 0.15 mm (0.006 inch)

TIGHTENING TORQUE





Clutch Pedal To Pedal Support Member (Clutch Pedal Bracket)
19 - 28 Nm (14 - 20 ft. lbs.)
Clutch Pedal Support Member To Master Cylinder
8 - 10 Nm (6 - 7 ft. lbs.)
Clutch Tube Flare Nut 13 - 17 Nm (9 - 13 ft. lbs.)
Clutch Tube Bracket 4 - 6 Nm (3 - 4 ft. lbs.)
Reservoir Band 13 - 17 Nm (9 - 13 ft. lbs.)
Clutch Release Cylinder 15 - 22 Nm (11 - 16 ft. lbs.)
Clutch Release Cylinder Union Bolt 20 - 25 Nm (15 - 18 ft. lbs.)
Clutch cover assembly 15 - 22 Nm (11 - 16 ft. lbs.)