Diesel Data: Automotive Repair

Repair procedures





Removal

1. Disconnect the battery negative cable
2. Loosen the drain plug and drain the engine coolant.
3. Remove the air duct (A).
4. Remove the air cleaner assembly (C) after removing the AFS connector (B).

Tightening torque :
Bolt : 7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)
Clamp : 2.9 - 4.9N.m (0.3 - 0.5kgf.m, 2.2 - 3.6lb-ft)







5. Remove the radiator upper hose (A).






6. Remove the radiator lower hose (A).






7. Remove the radiator.
(1) Remove the cooling fan connector (A).
(2) Remove the reservoir tank (B).
(3) Remove the fan assembly (C).
(4) Remove the radiator upper mounting bracket and radiator from the vehicle.






Installation

1. Installation is reverse order of removal.
2. Connect the fan motor connector.
3. Install the radiator upper hose & lower hose, and connect the ATF cooler hoses.
4. Fill the radiator with coolant and check for leaks.