Diesel Data: Automotive Repair

Repair Procedures





Replacement

1. Disconnect the battery negative cable
2. Remove the air duct (A).
3. Disconnect air cleaner assembly (C) after removing the AFS connector (B).

Tightening torque
Bolt : 7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb-ft)
Clamp : 2.9 - 4.9 N.m (0.3 - 0.5 kgf.m, 2.2 - 3.6 lb-ft)




4. Remove the starter cover (A).

Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)





5. Disconnect the startor connector (A) and cable (B) from the 'B' terminal.




6. Set a jack to the oil pan.

NOTE:
Insert a lubber block between jack and oil pan to prevent the oil pan damage.

7. Loosen the engine mounting nut (A).

Tightening torque :
63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb-ft)






NOTE:
Lift up the engine engine assembly slightly by using a jack to get access to the side of engine.

8. Remove the RH engine support bracket (A).
9. Remove the starter (B).

Tightening torque :
Support bracket bolt : 63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb-ft)
Starter bolt : 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
Starter nut : 42.1 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.2 - 39.8 lb-ft)