Diesel Data: Automotive Repair

Repair Procedures





Removal and Installation

1. Drain the coolant.

2. Remove the air cleaner assembly.

3. Disconnect the engine wiring connectors and harness protector on the surge tank.

4. Disconnect the PCSV hose (A), and the throttle body water hoses (B).




5. Disconnect the PCV hose (A), and then remove the surge tank stay (B).

Tightening torque :
27.5 - 31.4N.m (2.8 - 3.2kgf.m, 20.3 - 23.1lb-ft)




6. Remove the surge tank (A).

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)




7. Installation is in the reverse order of removal.