Repair Procedures
Removal
1. Engine cover.
2. Air cleaner assembly and air duct.
3. Battery and battery tray.
4. Remove the ground line after removing the bolt (A).
5. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
6. Remove the control cable (B) after removing the nut (C) and the bolt (A).
Tightening torque:
(A) 7.8 - 11.8 N.m (1.0 - 1.5 kgf.m, 5.8 - 8.7 lb-ft)
(C) 14.7 - 21.6 N.m(1.5 - 2.2 kgf.m, 10.9 - 15.9 lb-ft)
7. Remove the wiring bracket installation bolt (A).
8. Remove the Crankshaft Position Sensor(CKPS) sensor (A).
9. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
10. Remove the wiring bracket installation bolt (A) and clip (B).
11. After assembling the T-shaped beam, install the supporter (SST No:09200-2S200) to the beam of SST(09200-38001,09200-3N000).
12. Install the adaptor (SST No:09200-2P100) to the beam of (SST No:09200-38001, 09200-3N000).
13. Install the assembled SST (A) on the engine room.
14. Hang the ring (B) on the engine hanger, support the engine.
NOTE:
To prevent slip, the support supports the body securely.
15. Remove the automatic transaxle upper mounting bolt (A) and the starter motor mounting bolt (B).
Tightening torque:
(A): 63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb-ft)
(B): 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
16. Remove the cover (A).
17. Remove the automatic transaxle support bracket mounting bolt (A).
Tightening torque:
88.2 - 107.8 N.m (9.0 - 11.0 Kgf.m, 65 - 79.5 lb-ft)
18. Remove the automatic transaxle mounting support bracket (A).
Tightening torque:
(A) 58.8 - 78.4 N.m (6.0 - 8.0 kgf.m, 43.3 - 57.8 lb-ft)
19. Lift the vehicle with a jack.
20. Remove the under cover (A).
Tightening torque:
7.8 - 11.7 N.m (0.8 - 1.2 kgf.m, 5.7 - 8.6 lb-ft)
21. Drive shaft assembly.
22. Front muffler assembly.
23. Loosen the bolt (A) & nut (B) and then remove the roll rod stopper (C).
Tightening torque:
(A) 107.9 - 127.5N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)
(B) 49.0 - 63.7N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
24. Remove the dust cover (A).
Tightening torque:
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
25. Remove the torque converter mounting bolt (A-6ea) with rotating the crankshaft.
Tightening torque:
45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb-ft)
26. Remove the automatic transaxle with a jack after removing the mounting bolt (B-4ea, C-1ea).
Tightening torque:
(B) 39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb-ft)
(C) 78.5 - 98.1 N.m (8.0 - 10.0 kgf.m, 57.9 - 72.3 lb-ft)
27. Remove the start motor mounting bolt (A).
Tightening torque:
42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)
Installation
1. Installation is the reverse of removal.
CAUTION:
If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit. When installing the new oil seal, use the specialized tool (oil seal installer, 09453-3L240).
NOTE:
After replacement or reinstallation procedure of the automatic transaxle assembly, must perform procedures below.
- Adding automatic transaxle fluid.
- After replacing the automatic transaxle, clear the Diagnostic Trouble Code(DTC) using the GDS tool. DTC cannot be cleared by disconnecting the battery.
- When replacing the automatic transaxle, reset the automatic transaxle's values by using the GDS.
- Perform TCM learning after replacing the transaxle to prevent slow transaxle response, jerky acceleration and jerky startup.