Diesel Data: Automotive Repair

Intercooler Duct: Service and Repair





Removal and Installation

1. Remove the air duct and air cleaner assembly.

2. Remove the intercooler outlet hose(A).

Tightening torque :
4.9 - 6.8N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb-ft)




3. Remove the intercooler inlet hose & pipe(A).

Tightening torque
Bolt :
19.6 - 26.4N.m (2.0 - 2.7 kgf.m, 14.4 - 19.5 lb-ft)
Clamp :
4.9 - 6.8N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb-ft)








4. Install in the reverse order of removal.

NOTE:
- Match the marking part of hose and marking part of throttle body, compressor.
- Match the pipe stopper and hose marking.
- When the band part have been place on the top of position mark of hose, install to not exceed the mark.
- Tighten until the torque control cap is released. If there is no the torque control cap, tighten as specified torque.