Diesel Data: Automotive Repair

Intercooler: Service and Repair





Removal and Installation

1. Disconnect the battery negative terminal.
2. Disconnect the boost pressure sensor connector(A) RCV solenoid valve connector(B) cooling fan controller connector(C).
3. Disconnect the vacuum hose(D).




4. Disconnect the intercooler outlet hose.

5. Disconnect the intercooler inlet hose.

6. Remove the radiator upper bracket(A).




7. Disconnect the RCV hose(A) and then remove the intercooler(B).




8. Install in the reverse order of removal.