Diesel Data: Automotive Repair

Assembly




FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR

Assembly

1.Install input clutch component part (dish plate, drive plates, driven plates and retaining plate) to input clutch drum.





- VQ-37VHR models






CAUTION:
Check order of plates.





- VK-56VD models






CAUTION:
Check order of plates.





2.Install snap ring to input clutch drum using a flat-bladed screwdriver.

CAUTION:
- Be careful not to scratch input clutch drum and input clutch retaining plate.
- Be careful not to damage snap ring.





3.Install needle bearing to input clutch assembly.

CAUTION:
Check the direction of needle bearing. Location Of Needle Bearings And Bearing Races.





4.Install O-ring (1) and seal rings (2) to input clutch assembly.





5.Install snap ring (1) to front carrier assembly.

CAUTION:
Be careful not to expand snap ring excessively.





6.Compress snap ring (1) using flat-bladed screwdrivers (A).

CAUTION:
- Be careful not to scratch rear internal gear.
- Be careful not to damage snap ring.
7.Install front carrier assembly and input clutch assembly to rear internal gear.





8.Install needle bearing (1) to front carrier assembly.

CAUTION:
Check the direction of needle bearing. Location Of Needle Bearings And Bearing Races.