Diesel Data: Automotive Repair

Left

Engine Mount Replacement - Left
Tools Required
^ J 41240 Fan Clutch Remover and installer

Removal Procedure





1. Disconnect the negative battery cable.
2. Using the J 41240 to secure the water pump pulley, loosen the cooling fan hub nut from the water pump shaft.





3. Remove the MAP sensor electrical connector and the retainer (1).
4. Remove the MAP sensor (2).
5. Remove the left shock module (if frame mount is being removed).





6. Remove the right and the left upper engine mount nuts.
7. Raise the vehicle.
8. Remove the right and the left lower engine mount nuts.





9. Remove the engine protection shield mount bolts.
10. Remove the engine protection shield.

Important: When placing jack onto the oil pan, pay close attention to not damage the oil level sender.

11. Lower the vehicle and place a floor jack under the oil pan with a block of wood.
12. Raise the engine with the jack just enough to clear the engine mount studs.





13. Remove the left engine mount from the bracket.





14. Remove the left engine mount bracket bolts.
15. Remove the left engine mount bracket.





16. Remove the left frame engine mount bracket bolts, if required.
17. Remove the left frame engine mount bracket, if required.

Installation Procedure





1. Install the left frame engine mount bracket, if removed.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the left frame engine mount bracket bolts, if removed.
^ Tighten the mount bracket bolts to 110 Nm (81ft. lbs.).





3. Install the left engine mount bracket and secure the bracket with the bolts (1).
^ Tighten the engine mount bracket bolts to 50 Nm (37 ft. lbs.).





4. Install the left engine mount onto the bracket.
5. Lower the engine onto the engine mounts.





6. Install the right and the left upper engine mount nuts.
^ Tighten the upper engine mount nuts to 70 Nm (52 ft. lbs).
7. Raise the vehicle and remove the jack from under the vehicle.





8. Install the engine protection shield and secure the shield with the bolts.
^ Tighten the engine protection shield bolts to 25 Nm (18 ft. lbs.).





9. Install the right and the left lower engine mount nuts.
^ Torque the lower engine mount nuts to 70 Nm (52 ft. lbs).
10. Lower the vehicle.
11. Install the left shock module.





12. Install the MAP sensor (2).
13. Install the MAP sensor retainer (1) and the electrical connector.





14. Connect the cooling fan hub nut to the water pump shaft.
15. Install the J 41240 to the water pump pulley and tighten the cooling fan hub nut.
^ Tighten the hub nut to 56 Nm (41 ft. lbs.).
16. Connect the battery negative cable.