Brake Hose Replacement - Front

Brake Hose Replacement - Front

Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.

Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in Service Precautions.

Removal Procedure





1. Remove the brake hose retaining bolt from the frame.

Important: Install a rubber cap or plug the exposed brake pipe fitting ends will prevent brake fluid loss and contamination.





2. Install a rubber cap or plug on the brake pipe fitting.





3. Remove the brake hose bolt from the brake caliper assembly.
4. Remove the brake hose from the vehicle.

Important: The metal gaskets may be stuck to either the brake caliper or the brake hose end. Ensure that these gaskets are removed from the brake hose end and the brake caliper.

5. Remove and discard the copper gaskets.

Installation Procedure

Important: DO NOT reuse the old copper gaskets. Use only NEW copper gaskets.

1. Install the NEW copper gaskets to the brake hose and bolt.
2. Install the brake hose bolt to the brake caliper.

Notice: Refer to Fastener Notice in Service Precautions.





3. Install the brake hose to brake caliper.
^ Tighten the brake hose bolt to 44 Nm (33 ft. lbs.).





4. Install the brake hose retaining bolt to the frame.
^ Tighten the brake hose bolt to 20 Nm (18 ft. lbs.).





5. Remove the rubber cap or plug from the brake pipe fitting.





6. Install the brake pipe to the brake hose.
^ Tighten the brake pipe fitting to 20 Nm (18 ft. lbs.).





7. Fill the brake master cylinder reservoir.
8. Bleed the hydraulic brake system.
9. Install the front tires and wheels assembly.
10. Lower the vehicle.