Diesel Data: Automotive Repair

Front Bumper Reinforcement: Service and Repair



Impact Bar Replacement - Front Bumper

Removal Procedure

1. Remove the front fascia.




2. Remove the bolts (1) that retain the fascia support rods (2) to the impact bar (5).
3. Remove the fascia support rods from the impact bar.




4. Remove the bolts (1) that retain the impact bar to the frame (2).
5. Remove the impact bar (3) from the frame.
6. Remove the tow hooks from the impact bar.

Installation Procedure

1. Install the tow hooks to the impact bar.




2. Position the impact bar (3) to the frame (2).

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the bolts (1) that retain the impact bar to the frame.

Tighten the bolts to 85 N.m (63 lb ft).




4. Position the fascia support rods (2) to the impact bar (5).
5. Install the bolts (2) which retain the fascia support rods to the impact bar.

Tighten the bolts to 10 N.m (89 lb in).

6. Install the front fascia.