Live Airbag Modules

NOTE: Modules removed/renewed by Jaguar Service are to be returned to the importer for deployment and disposal.


CAUTION: Never use customer's vehicle to deploy airbags.


Equipment required: Deployment Cage, IDC link harness, Battery, Safety Goggles to BS 2092 grade 2 or equivalent, Rubber Gloves to PrEN 374 class 2 or equivalent, Ear Protectors, Particulate Respirator to EN 149 grade FFP 25.

The deployment procedure should be performed outdoors away from other personnel.
Remove any loose debris from around airbag and ensure no flammable liquids are present.
Assemble the disposal cabinet as shown in Fig.1 in line with the following procedures:
- Remove mesh guard from rig frame.
- Attach guard to frame by bolting hinges to the frame.
- Ensure relevant plate is fitted and rotate into position.
- Fit and secure airbag module on to plate.
- Clamp plate down using the two toggle clamps.

Scrapping Live Airbag In Cage:

WARNING: ALWAYS CONNECT TO AIRBAG FIRST, AS THE BAG WILL DEPLOY IMMEDIATELY ON CONNECTION TO THE BATTERY.


NOTE: The harness connected between the driver's airbag and the yellow connector has one red feed wire and one grey/orange return wire. The harness connected between the passenger's airbag and the yellow connector has one blue/orange feed wire and one pink/black return wire.


- Connect the 10 meters (33 ft) link harness to the airbag.
- Ensure personnel is in the vicinity of the cabinet.
- Move back 10 meters (33 ft) and the link harness crocodile clips to the battery; the airbag will immediately deploy.
- Allow the unit to cool for at least 20 minutes.
- Open guard and remove deployed module.
- Seal deployed module in plastic bag ready for disposal.
- In the event of any problems or queries, contact Jaguar Car Ltd. or the importer.