Diesel Data: Automotive Repair

Fluid Pan: Service and Repair

REMOVAL
1. Raise vehicle on four post lift.
2. Drain transmission fluid.





3. Release fluid filler tube from pan.
4. Remove 6 bolts securing fluid pan to transmission. Remove fluid pan. Collect retaining plates.
5. Remove gasket and discard.

NOTE: Do not carry out further dismantling if component is removed for access only.





6. Remove bolt securing oil pick-up tube. Remove pick-up tube. Collect spacer.
7. Remove remaining 2 bolts securing filter to valve block. Remove filter.
8. Remove O-rings and discard.

INSTALLATION
9. Ensure mating faces are clean.
10. Install new O-rings to fluid filter. Lubricate with clean transmission fluid.
11. Position fluid filter. Secure with bolts. Tighten to 8 Nm (72 inch lbs.) Position oil pick-up tube and spacer. Secure with bolt. Tighten to 8 Nm (72 inch lbs.).
13. Install new gasket to fluid pan. Position pan on gearbox. Secure with bolts and retaining plates. Tighten to 8 Nm (72 inch lbs.).
14. Install oil filler tube. Tighten to 70 Nm (52 ft. lbs.).
15. Lower vehicle.
16. Refill transmission fluid.