Diesel Data: Automotive Repair

Sunroof - Rear



76.84.02 Sunroof - Rear

Remove

1. Remove sunroof motor.







2. Models with rear A/C:
1. Drill out 4 rivets securing rear centre duct to roof.
2. Release and remove rear centre duct.
3. Drill out 2 rivets securing each upper side duct to roof.
4. Remove upper side ducts.







3. Disconnect drain tubes from sunroof tray.
4. Remove 14 screws securing sunroof tray to sunroof frame.
5. Carefully remove sunroof tray.
6. With assistance, remove sunroof frame and glass assembly.

Refit

1. With assistance, fit sunroof frame and glass assembly.







2. Position sunroof tray to roof and locate on front edge and on rear location pin, arrowed in illustration.
3. Fit Torx screws securing sunroof tray to frame and tighten to 2 Nm (1.5 lbf.ft) in the order shown.
4. Fit sunroof motor. Do not fit headlining at this stage.
5. Models with rear A/C:
1. Fit upper side ducts and secure with rivets.
2. Fit rear centre duct and secure with rivets.

6. Connect drain tubes to sunroof.
7. Check operation of sunroof.
8. Pour water over sunroof and check for water leaks.
9. Fit headlining.