Campaign - Jack Handle Inspection/Replacement

No: H213
Ref:
Issue: 1
Date: 06/06/00

SERVICE ACTION

Inconsistent Jack Handle Dimension

AFFECTED VEHICLE RANGE:

Discovery Series II (LT) YA260323 to YA272525

SITUATION:

LOWER JACK HANDLE WILL NOT FIT JACK ASSEMBLY

Some lower jack handles installed in vehicles within the affected VIN range have been manufactured from incorrectly sized material. Handles manufactured of the incorrect material will not fit into the jack assembly.

RESOLUTION:

VERIFY CORRECT HANDLE FIT

At the first service opportunity check the fit of the jack handle to jack body. If the handle does not fit into the jack, supply a new lower jack handle to the owner tool kit. Not all vehicles will require the new handle, so all vehicles must be inspected.

PARTS INFORMATION:

LRN0002LABEL Campaign Label Qty 1 (Quantity pack of 100 when ordering)
KAH100070K Lower jack handle Qty 1

WARRANTY CLAIMS:

H213 (Option 1) Time 0.10 hrs
Verify correct fit of jack handle to jack

H213 (Option 2) Time 0.10 hrs
Determine incorrect fit of jack handle to jack and replace handle

NOTE:
All vehicles subject to this Service Action are subject also to Recall 216. The two service campaigns should be performed during the same visit whenever possible.

Normal warranty policy and procedures apply

REPAIR PROCEDURE

1. Remove tool kit from inside the vehicle.

2. Raise the hood and remove the vehicle jack from the engine bay.





3. Insert the lower jack handle (Figure 1) into the jack body.

4. If the handle fits without restriction no further action is required.

5. If the jack handle is difficult to insert into the jack body replace the handle with a new one (KAH100070K).

INSTALL CAMPAIGN LABEL

NOTE:
Campaign labels may have multiple Campaign numbers written on them if multiple campaigns are performed at the same time.





1. When all specified repairs have been accomplished, prepare the campaign label (LRN0002LABEL) as follows:

a) Place the label on a hard surface.

b) Use a ballpoint pen to neatly write/scribe in the bare aluminum areas of the label the following information:

^ Recall Campaign code "H213"

^ Your retailer code

^ The date of repair

2. Clean all grease and dirt from the radiator support member.

3. Peel the completed campaign label from the backing paper and position it on the cleaned area of the support member.

4. Roll the label with the special roller tool to ensure that the adhesive makes continuous contact with the support member surface.