Diesel Data: Automotive Repair

Fascia



76.46.23.99 Fascia

Remove

1. Remove the key from the starter switch. Disconnect both battery leads, negative lead first. Wait ten minutes before starting work.
2. Remove radio cassette player.
3. Remove steering wheel.
4. Remove steering column nacelle.
5. Remove centre console.
- For models with automatic gearbox:
- For models with manual gearbox:

6. Remove 'A' post trim panels.







7. Remove 6 clips securing both lower closing panels to fascia and remove closing panels.
8. Remove mats from fascia.







9. Remove 2 screws and release instrument cowl from 2 clips on fascia.
10. Disconnect multiplugs from switches in instrument cowl and remove cowl.
11. Remove 4 screws securing instrument pack to fascia.
12. Disconnect 2 multiplugs from instrument pack and remove pack.
13. Remove fascia access panel.







14. Remove 4 nuts securing fascia to steering column bracket.
15. Disconnect 3 multiplugs connecting main body harness to fascia harness.
16. Disconnect fascia harness multiplug from fuse box.







17. Remove 4 bolts securing glove box and remove glove box.







18. Models with A/C: Disconnect multiplug from heater controls.







19. Models without A/C: Release temperature and air distribution control outer cables from clips on heater casing and disconnect inner cables from levers.







20. Separate blue section from ICE multiplug.
21. Release coaxial cables from fascia panel.







22. Disconnect multiplug from passenger air bag.
23. Disconnect multiplug from blower motor.
24. Working through glove box aperture remove 2 bolts, or 4 bolts if passenger airbag module is fitted, securing fascia to body.







25. Remove 4 bolts securing lower edge of fascia to mounting brackets on transmission tunnel.
26. Remove 4 bolts securing lower edge of fascia to brackets on 'A' post.
27. With assistance carefully remove fascia from vehicle.
28. If renewing fascia, transfer components to new fascia as necessary.

Refit

1. With assistance carefully fit fascia and tighten bolts securing lower edge of fascia to 26 Nm (19 lbf.ft).
2. Tighten bolts securing fascia to body to 26 Nm (19 lbf.ft).
3. Fit nuts securing fascia to steering column bracket to 11 Nm (8 lbf.ft).
4. Secure coaxial cables to fascia and secure blue multiplug to main ICE multiplug.
5. Models with A/C: Connect heater control multiplug.
6. Models without A/C: Connect temperature and air distribution inner cables to heater control levers. Set temperature control knobs to fully hot, distribution knob to demist position and, with flap levers fully closed, secure outer cables to clips on heater casing.
7. Connect multiplugs to blower motor and passenger air bag (where fitted).
8. Fit glove box and secure with bolts.
9. Connect fascia harness multiplugs to main harness and fuse box.
10. Position instrument pack and connect multiplugs.
11. Fit instrument pack to fascia and secure with screws.
12. Position instrument cowl and connect multiplugs to switches.
13. Fit cowl to clips on fascia and secure with screws.
14. Fit fascia access panel.
15. Fit fascia lower closing panels and secure with clips.
16. Fit fascia mats.
17. Fit 'A' post trim panels.
18. Fit centre console
- For models with automatic gearbox:
- For models with manual gearbox:

19. Fit steering column nacelle.
20. Fit steering wheel.
21. Fit radio cassette player.
22. Connect battery.