Diesel Data: Automotive Repair

Exhaust Manifold RH


Exhaust Manifold RH

Service Repair No - 30.15.11

Removal
1. Disconnect the battery ground cable.
2. Remove the engine cover.

WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.





4. Release the exhaust system from the exhaust manifold.
^ Remove and discard the 2 bolts.
5. Lower the vehicle.





6. Disconnect the high tension (HT) electrical connectors.
^ Move the leads aside for access.





7. Remove the exhaust manifold.
^ Remove the 6 nuts.
^ Remove and discard the gasket.

Installation





1. Install the exhaust manifold.
^ Clean the component mating faces.
^ Install a new gasket.
^ Evenly and progressively, tighten the nuts to 25 Nm (18 ft. lbs.).
2. Connect the HT electrical connectors.
3. Raise the vehicle.
4. Install the exhaust system.
^ Clean the component mating faces.
^ Install new bolts and tighten to 40 Nm (30 ft. lbs.).
5. Lower the vehicle.
6. Install the engine cover.
7. Connect the battery ground cable.