Diesel Data: Automotive Repair

Passenger Compartment Cross Beam: Service and Repair






In-Vehicle Crossbeam
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

WARNING: Persons working on the supplemental restraint system (SRS) must be fully trained and have been issued with the safety guidelines.

WARNING: Allow a period of 10 minutes to elapse after disconnecting the battery before undertaking any work on the SRS.

WARNING: The SRS electrical connectors are unique. DO NOT force, or attempt to connect electrical connectors to the wrong sockets.

WARNING: The correct procedures must always be used when working on SRS components.

WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly.

WARNING: Always disconnect both battery cables before beginning work on the SRS system. Disconnect the ground cable first. Never reverse connect the battery.

WARNING: Take extra care when handling supplemental restraint system (SRS) components.
For additional information, refer to Cooling System Draining, Filling and Bleeding - Vehicles Without: Supercharger Cooling System Draining, Filling and Bleeding
For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging
For additional information, refer to Plenum Chamber Service and Repair
For additional information, refer to Windshield Wiper Motor Windshield Wiper Motor
For additional information, refer to Instrument Panel Reinforcement Instrument Panel Reinforcement
For additional information, refer to Steering Column Steering Column





CAUTION: Make sure that all openings are sealed. Use new blanking caps.
Using 3 suitable pipe clamps, clamp the 3 heater core coolant hoses.
Position a container to collect the fluid spillage.









CAUTION: Make sure that all openings are sealed. Use new blanking caps.

CAUTION: Install new o-ring seals

Torque to: 25 Nm









Torque to: 10 Nm





Torque to: 25 Nm





Torque to: 6 Nm





Torque to: 8 Nm









Torque to: 6 Nm

















Torque to: 6 Nm

















Torque to: 25 Nm





Torque to: 6 Nm





NOTE:
Note the position of the wiring harnesses to aid installation.





NOTE:
Do not disassemble further if the component is removed for access only.

Torque to: 8 Nm





Torque to: 6 Nm





Torque to: 6 Nm

Installation
1 To install, reverse the removal procedure.