Diesel Data: Automotive Repair

Procedures





Air Bag Disposal

Special Service Tools






LRT-86-007-02





LRT-86-007-05





LRT-86-007-08





LRT-86-003





LRT-86-003-05





LRT-86-003-08





LRT-86-003-03

Deployed Air Bag
1
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. Failure to follow this instruction may result in personal injury.
Deployed air bag modules are to be disposed of as special waste and must comply with local environmental requirements, if in doubt, contact the Authority for disposal requirements.
2
WARNING: The storage, transportation, disposal, and/or recycling of air bag module components must be carried out in accordance with all applicable federal, state and local regulations including, but not limited to, those governing building and fire codes, environmental protection, occupational health and safety, and transportation.
Air bag modules removed and deployed by Land Rover service are to be returned to the importer for disposal.

Undeployed Air Bag - Inoperative
1
WARNING: Carry a live air bag module with the air bag and trim cover or deployment door pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment. Failure to follow this instruction may result in personal injury.
WARNING: All inoperative air bag modules should be placed on the Mandatory Return List. All discolored or damaged air bag modules must be treated the same as any inoperative live air bag being returned. Failure to follow this instruction may result in personal injury.
Remove the inoperative driver air bag module or passenger air bag module. For additional information, refer to Driver Air Bag Module Driver Air Bag Module
For additional information, refer to Passenger Air Bag Module Passenger Air Bag Module
For additional information, refer to Driver Lower Air Bag Module Driver Lower Air Bag Module
For additional information, refer to Front Side Air Curtain Module
For additional information, refer to Side Air Curtain Module
For additional information, refer to Side Air Bag Module
For additional information, refer to Front Seat Side Air Bag Module Front Seat Side Air Bag Module
For additional information, refer to Front Safety Belt Buckle Front Safety Belt Buckle

Undeployed Air Bag - Preparation of vehicle for disposal

NOTE:
Remote Deployment
1
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. Failure to follow this instruction may result in personal injury.
WARNING: Carry a live air bag module with the air bag and trim cover or deployment door pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment. Failure to follow this instruction may result in personal injury.
WARNING: Before proceeding, make sure precautions have been taken to warn personnel of a possible loud noise upon activation. Do not allow anybody to approach closer to SRS device than 15 Meters (50 Feet). Failure to follow this instruction may result in personal injury.
WARNING: Do not place the driver or passenger air bag module with the trim cover or deployment door facing down, as the forces of the deploying air bag module can cause it to ricochet and cause personal injury. Failure to follow this instruction may result in personal injury.
Remove any loose debris from around air bag module. Make sure that no flammable liquids are present.
2 Disconnect the battery ground cable.
3 Disconnect the air bag module electrical connector.
4 Connect the special tool adaptor lead to the air bag module.
5 Connect the special tool lead to the air bag deployment tool adaptor lead. Pass the special tool lead through the window, close all doors, leave the window with the special tool lead open.
6
WARNING: Make sure all personnel are a minimum of 15 Meters (50 Feet) away from the SRS component. Failure to follow this instruction may result in personal injury.
Connect the special tool to a 12V battery.
7
WARNING: Do not handle the deployed air bag module immediately after activation - it may be hot. Allow the air bag module to cool. Cooling air bag modules should be continuously monitored to make sure the heat does not create a fire with spilled liquids or other debris. Failure to follow this instruction may result in personal injury.
Deploy the air bag module by operating both of the switches on the special tool. If deployment does not occur, disconnect the special tool from the battery and seek advice from Land Rover.
8 Repeat the procedure for all of the air bag modules in the vehicle.
9 The vehicle can now be disposed of in the normal manner with the air bag modules installed.

Disposal of the driver air bag module, passenger air bag module, side air bag modules and driver lower air bag module

NOTE:
Equipment required:Air bag deployment tools, LRT-86-003, LRT-86-007/02, LRT-86-007/05, LRT-86-007/08, LRT-86-003/05 and LRT-86-003/08, Battery (12V), Safety goggles to BS2092 grade 2, Rubber gloves to PrEN 374 class 2, Ear protectors that have been measured to BS.EN 24869, Particulate respirator to EN 149 grade FFP2S, Suitable vice.
1 Using a suitable vice, secure the special tool bracket.
2 Secure the air bag module to the special tool bracket.
3
WARNING: Power must not be connected during this step. Failure to follow this instruction may result in personal injury.
CAUTION: Make sure the connector is not in contact with the inflator or it will be damaged during the test.
Connect the special tool adaptor lead to the air bag module.
4 Make sure the special tool battery connections are 15 Meters (50 Feet) away from the air bag module.
5 Remove any loose parts from around the air bag module. Make sure that no flammable liquids are present.
6
WARNING: Before proceeding, make sure precautions have been taken to warn personnel of a possible loud noise upon activation. Do not allow anybody to approach closer to the restraint device than 15 Meters (50 Feet). Failure to follow this instruction may result in personal injury.
Connect the special tool to a 12V battery.
7
WARNING: Do not handle the deployed air bag module immediately after activation - it may be hot. Allow the air bag module to cool. Cooling air bag modules should be continuously monitored to make sure the heat does not create a fire with spilled liquids or other debris. Failure to follow this instruction may result in personal injury.
Deploy the air bag module by operating both of the switches on the special tool. If deployment does not occur, disconnect the special tool from the battery and seek advice from Land Rover.
8 Allow the air bag module to cool.
9 Remove the air bag module from the special tool bracket and seal it in a plastic bag, ready for disposal.

10 In the event of any problems or queries arising from this procedure, contact Land Rover.

Disposal of the front side curtain air bag module and side curtain air bag modules

NOTE:
Equipment required:Air bag deployment tools LRT-86-003 and LRT-86-003/08, Battery (12V), Safety goggles to BS2092 grade 2, Rubber gloves to PrEN 374 class 2, Ear protectors that have been measured to BS.EN 24869, Particulate respirator to EN 149 grade FFP2S.
1 Using a suitable vice, secure the special tool bracket.
2 Secure the air bag module to the special tool bracket.
3
WARNING: Power must not be connected during this step. Failure to follow this instruction may result in personal injury.
CAUTION: Make sure the connector is not in contact with the inflator or it will be damaged during the test.
Connect the special tool adaptor lead to the air bag module.
4 Make sure the special tool battery connections are 15 Meters (50 Feet) away from the air bag module.
5 Remove any loose parts from around the air bag module. Make sure that no flammable liquids are present.
6
WARNING: Before proceeding, make sure precautions have been taken to warn personnel of a possible loud noise upon activation. Do not allow anybody to approach closer to the restraint device than 15 Meters (50 Feet). Failure to follow this instruction may result in personal injury.
Connect the special tool to a 12V battery.
7
WARNING: Do not handle the deployed air bag module immediately after activation - it may be hot. Allow the air bag module to cool. Cooling air bag modules should be continuously monitored to make sure the heat does not create a fire with spilled liquids or other debris. Failure to follow this instruction may result in personal injury.
Deploy the air bag module by operating both of the switches on the special tool. If deployment does not occur, disconnect the special tool from the battery and seek advice from Land Rover.
8 Allow the air bag module to cool.
9 Remove the air bag module from the special tool bracket and seal in a plastic bag, ready for disposal.

10 In the event of any problems or queries arising from this procedure, contact Land Rover.

Disposal of the safety belt pretensioner.

NOTE:
Equipment required:Air bag deployment tools LRT-86-003, LRT-86-003/08 and LRT-86-007/02 , Battery (12V), Safety goggles to BS2092 grade 2, Rubber gloves to PrEN 374 class 2, Ear protectors that have been measured to BS.EN 24869, Particulate respirator to EN 149 grade FFP2S.
1 Using a suitable vice, secure the special tool bracket.
2 Secure the safety belt pretensioner to the special tool bracket.
3
WARNING: Power must not be connected during this step. Failure to follow this instruction may result in personal injury.
CAUTION: Make sure the connector is not in contact with the inflator or it will be damaged during the test.
Connect the special tool adaptor lead to the safety belt pretensioner.
4 Make sure the special tool battery connections are 15 Meters (50 Feet) away from the safety belt pretensioner.
5 Remove any loose parts from around the safety belt pretensioner. Make sure that no flammable liquids are present.
6
WARNING: Before proceeding, make sure precautions have been taken to warn personnel of a possible loud noise upon activation. Do not allow anybody to approach closer to the restraint device than 15 Meters (50 Feet). Failure to follow this instruction may result in personal injury.
Connect the special tool to a 12V battery.
7
WARNING: Do not handle the deployed device immediately after activation - it may be hot. Allow the unit to cool for at least 20 minutes. Cooling modules should be continuously monitored to make sure heat does not create a fire with spilled liquids or other debris. Failure to follow this instruction may result in personal injury.
Deploy the safety belt pretensioner by operating both of the switches on the special tool. If deployment does not occur, disconnect the battery from the special tool and seek advice from Land Rover.
8 Allow the safety belt pretensioner to cool for at least 20 minutes. Cooling SRS modules should be continuously monitored to make sure the heat does not generate a fire with spilt liquids or other debris.
9 Remove the safety belt pretensioner from the air bag deployment tool bracket and seal in a plastic bag, ready for disposal.

10 In the event of any problems or queries arising from this procedure, contact Land Rover.