Diesel Data: Automotive Repair

Removal

PROCEDURE

1. Disconnect cable from negative terminal of battery.

CAUTION: Turn the Ignition Switch to "LOCK". Disconnect the cable from the negative (-) terminal of the battery. Wait 90 seconds before proceeding with work.

2. Drain engine coolant.





3. Disconnect the following control cables from Throttle Body.
- Accelerator cable (1)
- A/T throttle control cable (2)
- Cruise control actuator cable (3)





4. Remove intake air connector pipe and disconnect the following hoses:
- Power steering air hose from air connector pipe (1)
- Positive Crankcase Ventilation hose from No.2 cylinder head cover (2)
- Loosen the 2 hose clamps, and remove the air connector pipe with the hoses.





5. Remove the 4 nuts, and disconnect the Throttle Body bracket from the Throttle Body and cylinder head.
6. Remove Throttle Body.





- Disconnect the following connectors:
Throttle Position Sensor connector (1)
Sub-Throttle Position Sensor connector (w/TRAC) (2)
Sub-Throttle Actuator connector (w/ TRAC) (3)
Idle Air Control Valve connector (4)
Four vacuum hoses (5)





- Remove the 2 bolts and 2 nuts.





- Slightly slide the Throttle Body away from the intake air connector.





- Disconnect the two water bypass hoses from the Throttle Body.
- Remove the Throttle Body and gasket.