Installation

PROCEDURE

Installation

1. Install air intake chamber.





- Install a new gasket to the air intake chamber, facing the protrusion rearward.
- Install a new gasket to the intake manifold.





- Install the air intake chamber with the 5 bolts and nut.

Torque: 21 Nm (15 ft lb)





- Install the No. 1 stay with the bolt and nut.

Torque: 18 Nm (13 ft lb)

- Install the No. 2 stay with the bolt and nut.

Torque: 18 Nm (13 ft lb)

- Install the engine wire protector to the air intake chamber with the bolt.





- Connect the following hoses:
- 3 vacuum hoses (from No. 2 vacuum pipe) to No. 1 vacuum pipe (1)
- Vacuum hose (from No. 2 vacuum pipe) to air intake chamber (2)





- Power steering air hose from air intake chamber (3)
- Brake booster vacuum hose to air intake chamber Connect the vacuum hose with 2 new gaskets and union bolt. (4)

Torque: 29 Nm (22 ft lb)

- Vacuum hose (from actuator for ACIS) to No. 1 vacuum pipe (5)
- Vacuum sensing hose (from fuel pressure regulator) to air intake chamber (6)





- Install the intake air connector to the air intake chamber with the 4 bolts and 2 nuts.

Torque: 21 Nm (15 ft lb)

- Install the throttle body bracket to the cylinder head with the 2 nuts.

Torque: 21 Nm (15 ft lb)





2. Install No. 2 vacuum pipe with the 2 nuts.

Torque: 21 Nm (15 ft. lb)

3. Connect Exhaust Gas Recirculation Gas Temperature Sensor connector.
- Connect the sensor connector to the wiring connector.
- Install the connector to the No. 2 vacuum pipe.





4.Install Exhaust Gas Recirculation pipe.
- Temporarily install the union nut of the Exhaust Gas Recirculation pipe.
- Install a new gasket and the Exhaust Gas Recirculation pipe to the cylinder head with the 2 bolts.

Torque: 21 Nm (15 ft lb)

- Tighten the union nut of the Exhaust Gas Recirculation pipe.

Torque: 64 Nm (47 ft lb)





5. Install oil dipstick guide for engine.
- Install a new O-ring on the dipstick guide.
- Apply soapy water on the O-ring.
- Connect the dipstick guide end to the oil pan.
- Install the dipstick guide with the bolt.
- Install the fuel return hose to the clamp of the dipstick guide.





6. Automatic Transmission models: Install oil dipstick guide for A/T.
- Install a new O-ring on the dipstick guide.
- Apply soapy water on the O-ring.
- Connect the dipstick guide end to the oil pan.
- Install the dipstick guide with the bolt.





7. Install Data Link Connector 1 and bracket assembly with the bolt.
8. Connect negative terminal cable to battery.