Removal and Installation

REMOVAL
1. Remove engine under cover.
2. Drain engine coolant.
3. Remove reservoir tank.











4. Disconnect these hoses:
(1) Upper radiator hose from radiator.
(2) Lower radiator hose from radiator.
(3) 2 oil cooler hoses (for transmission) from radiator.

NOTE: Plug the hose ends.

(4) Pressure hose from hydraulic motor.
(5) Return hose from hydraulic motor.





5. Disconnect cooling fan inlet pipe from fan shroud. Remove the 2 bolts, brackets and bushings, and disconnect the inlet pipe.





6. Disconnect cooling fan reservoir tank from fan shroud
(a) Disconnect the suction hose from the clamp on the fan shroud.
(b) Remove the 4 bolts, and disconnect the reservoir tank.





7. Disconnect ECT sensor connector (for cooling fan)
(a) Disconnect the ECT sensor connector.
(b) Disconnect the wire clamp from the fan shroud.
8. Remove radiator assembly.
(a) Remove the 2 bolts, screw and upper radiator support. Remove the 2 upper radiator supports.
(b) Slightly lift the radiator, and disconnect the 2 oil cooler hoses (for cooling fan) from the hose clamp on the radiator fan shroud.
(c) Remove the radiator assembly.
(d) Remove the 2 lower radiator supports from the radiator.
9. Remove the 4 bolts and fan shroud from the radiator.





INSTALLATION
1. Install the fan shroud to radiator with the 4 bolts and torque to 4.9 Nm (43 inch lbs.).
2. Install radiator assembly.
(a) Install the 2 lower radiator supports to the radiator.
(b) Place the radiator assembly on the body bracket.
(c) Slightly lift the radiator, and connect the 2 oil cooler hoses (for cooling fan) to the hose clamp on the radiator fan shroud.





(d) Install the upper radiator support with the screw and 2 bolts and torque to 12 Nm (107 in. lbs.).





3. Connect the ECT sensor connector (for cooling fan).
(a) Disconnect the ECT sensor connector.
(b) Install the wire clamp to the fan shroud.





4. Install cooling fan reservoir tank to fan shroud.
(a) Install the reservoir tank with the 4 bolts and torque to 4.9 Nm (43 inch lbs.)
(b) Install the suction hose to the clamp on the fan shroud.





5. Install cooling fan inlet pipe to fan shroud. Install the inlet pipe with the 2 bushings, brackets and bolts and torque to 4.9 Nm (43 inch lbs.)











6. Connect these hoses:
(1) Upper radiator hose to radiator.
(2) Lower radiator hose to radiator.
(3) 2 oil cooler hoses (for transmission) to radiator.
(4) Pressure hose to hydraulic motor connect the pressure hose with a new gasket and union bolt and torque to 64 Nm (47 ft. lbs.).
(5) Return hose to hydraulic motor.
7. Install the reservoir tank.
8. Fill with engine coolant.
9. Fill with cooling fan fluid.
10. Start engine and check for leaks.
11. Check transmission fluid level.
12. Install engine under cover.