Assembly

1. Install water seal plate as follows:
(a) Remove any old packing Form In Place Gasket (FIPG) material and be careful not to drop any oil on the contact surfaces of the seal plate and cylinder block.
- Using a razor blade and gasket scrape all the old packing (FIPG) material gasket surfaces and sealing groove.
- Thoroughly clean all components to remove all the loose material.
- Using a non-residue solvent, clean both sealing surfaces
(b) Using nozzle that has been cut to a 2-3 mm (0.08-0.12 inch) opening, apply seal packing part No. 08826-00080, or equivalent, to the seal plate as shown in the illustration.

NOTE:
- Parts must be assembled within five minutes of application.
- Otherwise the material must be removed and reapplied.
- Immediately remove nozzle from the tube and reinstall cap.

(c) Install the seal plate with the two nuts, then alternately tighten the nuts in several passes to 14 Nm (10 ft. lbs.).
2. Install generator and oil pump. Refer to Engine Lubrication.
4. Install No. 1 and No. 2 oil pans.
5. Install the water pump.
6. Install engine wire:





(a) Install the engine wire to the LH side of the cylinder block with the 2 bolts.





(b) Install the engine wire cover with the 3 bolts.
(c) Connect these connector:
- Crankshaft position sensor connector
- Oil pressure switch connector
- Oil level sensor connector





7. Install water bypass pipe.
(a) Install a new O-ring to the water bypass pipe.
(b) Apply soapy water to the O-ring.
(c) Push the water bypass pipe end into the pipe hole of the water pump.
(d) Install the water bypass pipe with the 2 bolts. Torque to 18 Nm (13 ft. lbs.).
(e) Install the engine wire.
8. Install knock sensors.
9. Install the starter.
10. Install RH engine mounting bracket.
(a) Install the mounting bracket with the 4 bolts. Torque to 37 Nm (27 ft. lbs.).





NOTE: The RH mounting bracket is marked with "R".

11. Install LH engine mounting bracket.
(a) Install the mounting bracket with the 4 bolts. Torque to 37 Nm (27 ft. lbs.).





NOTE: The LH mounting bracket is marked with "L".

(b) Install the engine wire to the mounting bracket with the bolt.
12. Install cylinder heads
13. Install timing belt and pulleys.
14. Disconnect engine from engine stand.





15. Install drive plate.
(a) Apply Part No. 08833 - 00070, THREE BOND 1324, or equivalent adhesive, to 2 or 3 threads of the bolt end.
(b) Install the front spacer, drive plate and rear plate on the crankshaft.

Drive Plate Bolt Tightening Sequence:

(c) Install and uniformly tighten the 8 bolts in several passes, in the sequence shown. Torque to 98 Nm (72 ft. lbs.).