Diesel Data: Automotive Repair

Preparation For Engine Disassembly









1. Remove the drive plate and install the engine to a suitable engine stand for disassembly.
2. Remove timing belt and pulleys.
3. Remove cylinder head.





4. Remove the 4 bolts and RH engine mounting bracket.





5. Remove LH engine mounting bracket.
(a) Remove the 4 bolts and mounting bracket.
(b) Remove the bolt, and disconnect the engine wire from the mounting bracket.
6. Remove starter.
7. Remove knock sensors.





8. Remove water bypass pipe as follows:
(a) Remove the 2 bolts.
(b) Pull out the water bypass pipe from the water pump.
(c) Remove the O-ring from the water bypass pipe
(d) Remove the engine wire.
9. Remove the following engine wiring:
(a) Disconnect these connector:
- Crankshaft position sensor connector
- Oil pressure switch connector
- Oil level sensor connector





(b) Remove the 3 bolts and engine wire cover from the LH side of the cylinder block.





(c) Remove the 2 bolts and engine wire.
10. Remove water pump.
11. Remove No. 2 and No. 1 oil pans.
12. Remove oil pump.
13. Remove the bolt and generator bracket.





14. Remove the 2 bolts and water seal plate.