Diesel Data: Automotive Repair

Removal and Installation





COMPONENTS FOR REMOVAL AND INSTALLATION

GENERATOR REMOVAL





1. REMOVE BATTERY CLAMP COVER
2. REMOVE ENGINE UNDER COVER
3. REMOVE DRIVE BELT
Loosen the belt tension by turning the drive belt tensioner counterclockwise and remove the drive belt.

HINT: The pulley bolt for the belt tensioner has a lefthand thread.





4. REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the cap and nut and disconnect the generator wire.
(c) Remove the bolt and disconnect transmission oil cooler pipe bracket from the generator.
(d) Remove the nut and generator.

GENERATOR INSTALLATION





1. INSTALL GENERATOR
(a) Install the generator and transmission oil cooler bracket with the bolt and nut.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
(b) Connect the generator connector.
(c) Connect the generator wire with the nut and cap.





2. INSTALL DRIVE BELT
Install the drive belt by turning the drive belt tensioner counterclockwise.

HINT: The pulley bolt for the belt tensioner has a lefthand thread.

3. PERFORM ON-VEHICLE INSPECTION
(See steps 5 to 7 in System Inspection.)

4. INSTALL ENGINE UNDER COVER
5. INSTALL BATTERY CLAMP COVER