Removal and Installation

NOTE: Before changing the starter. check the following items again:
^ Connector connection
^ Accessory installation. e.g.: theft deterrent system











COMPONENTS FOR REMOVAL AND INSTALLATION

STARTER REMOVAL
1. REMOVE LH NO.3 TIMING BELT COVER
2. REMOVE AIR INTAKE CHAMBER ASSEMBLY
3. REMOVE INTAKE MANIFOLD ASSEMBLY
4. REMOVE REAR WATER BYPASS JOINT AND NO.1 EGR PIPE ASSEMBLY





5. REMOVE WATER BYPASS PIPE
(a) Remove the bolt.
(b) Pull out the water bypass pipe from the water pump.
(c) Disconnect the wire clamp from the bracket on the water bypass pipe.
(d) Remove the O-ring from the water bypass pipe.

6. REMOVE STARTER





(a) Remove the 2 bolts holding the starter to the cylinder block.
(b) Disconnect the starter from the cylinder block.





(c) Disconnect the starter connector.
(d) Remove the nut and disconnect the starter wire.

STARTER INSTALLATION
1. INSTALL STARTER








(a) Install the wire clamp to the wire bracket with the bolt.
Torque: 8.8 N.m (90 kgf.cm, 78 in.lbf)
(b) Connect the starter wire with the nut.
Torque: 8.8 N.m (90 kgf.cm, 78 in.lbf)
(c) Connect the starter connector.
(d) Install the starter with the 2 bolts.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)





2. INSTALL WATER BYPASS PIPE
(a) Install a new O-ring to the water bypass pipe.
(b) Apply soapy water to the O-ring.
(c) Push in the water bypass pipe end into the pipe hole of the water pump.
(d) Install the wire clamp to the bracket on the water bypass pipe.
(e) Install the water bypass pipe with the bolt.
Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)

3. INSTALL REAR WATER BYPASS JOINT AND NO.1 EGR PIPE ASSEMBLY
4. INSTALL INTAKE MANIFOLD ASSEMBLY
5. INSTALL AIR INTAKE CHAMBER ASSEMBLY
6. INSTALL LH NO.3 TIMING BELT COVER