Diesel Data: Automotive Repair
Home >> Lexus >> 2004 >> LS 430 V8-4.3L (3UZ-FE) >> Repair and Diagnosis >> Brakes and Traction Control >> Parking Brake System >> Parking Brake Cable >> Service and Repair >> Parking Brake Cable No. 1

Parking Brake Cable No. 1






PARKING BRAKE CABLE ASSEMBLY NO.1
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE SEAT BELT ANCHOR COVER CAP LH
3. REMOVE SEAT TRACK COVER RH
4. REMOVE SEAT TRACK OUTER COVER LH
5. REMOVE SEAT TRACK BRACKET COVER OUTER FRONT
6. REMOVE SEAT TRACK BRACKET COVER INNER FRONT
7. REMOVE FRONT SEAT ASSEMBLY LH
8. REMOVE INSTRUMENT CLUSTER FINISH PANEL END
9. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
10. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1
11. REMOVE COIN BOX ASSEMBLY
12. REMOVE OUTER MIRROR SWITCH ASSEMBLY
13. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1
14. REMOVE INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO.1
15. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.2
16. REMOVE INSTRUMENT PANEL GARNISH SUB-ASSEMBLY LH
17. REMOVE GLOVE COMPARTMENT PLATE
18. REMOVE CHOKE KNOB HOLE COVER
19. REMOVE INSTRUMENT PANEL FINISH PANEL
20. REMOVE FRONT DOOR SCUFF PLATE LH (LHD STEERING POSITION TYPE)
21. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER
22. REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER
23. REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET
24. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
25. REMOVE CONSOLE PANEL SUB-ASSEMBLY UPPER
26. REMOVE INSTRUMENT PANEL CUP HOLDER ASSEMBLY
27. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSEMBLY
28. REMOVE CONSOLE BOX CARPET
29. REMOVE REAR CONSOLE ARMREST ASSEMBLY
30. REMOVE CONSOLE BOX
31. TURN BACK FLOOR CARPET ASSEMBLY FRONT





32. REMOVE YAWRATE SENSOR
a. Disconnect the yawrate sensor connector.





b. Remove the 2 nuts and yawrate sensor.
33. REMOVE CONSOLE BOX DUCT NO.1
34. REMOVE OXYGEN SENSOR
35. REMOVE EXHAUST PIPE ASSEMBLY
36. REMOVE FRONT FLOOR HEAT INSULATOR NO.1
37. REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
38. REMOVE FLOOR SHIFT ASSEMBLY
39. REMOVE PARKING BRAKE CABLE ASSEMBLY NO.1





a. Release the parking brake pedal.
b. Remove the return spring.
c. Remove the 2 bolts and separate the parking brake intermediate lever sub-assembly from the floor panel.
d. Remove the clip and pin, and separate the parking brake cable assembly No.1 from the parking brake intermediate lever sub-assembly.
e. Remove the 2 bolts and disconnect the parking brake cable No.2 and No.3 from the parking brake intermediate lever sub-assembly.





f. Remove the 3 nuts, 2 bolts and separate the parking brake cable assembly No.1 from the body.





g. Remove the lock nut and wire adjusting nut w/ spring.





h. Remove the clip from the parking brake pedal assembly.





i. Using a screwdriver, slowly disengage the claw.

NOTICE: Be careful not to damage the parking brake cable assembly No.1 or the claw.

j. Separate the parking brake cable assembly No.1 from the brake pedal control assembly.
40. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.1





a. Attach the parking brake cable assembly No.1 to the parking brake control pedal assembly.
b. Using needle-nose pliers, slowly bend the claw.

NOTICE: Be careful not to damage the parking brake cable assembly No.1 or the claw.





c. Install the clip to the parking brake pedal assembly.





d. Install the spring and temporarily tighten the wire adjusting nut and lock nut.





e. Install the 3 nuts, 2 bolts and parking brake cable assembly No. 1 to the body.
Nuts Torque: 6 Nm (61 kgf-cm, 53 inch lbs.)
Bolts Torque: 8 Nm (82 kgf-cm, 71 inch lbs.)





f. Install the 2 bolts and connect the parking brake cable No.2 and No.3 to the parking brake intermediate lever sub-assembly.
Torque: 6 Nm (61 kgf-cm, 53 inch lbs.)
g. Connect the parking brake cable assembly No. 1 to the parking intermediate lever with the pin and clip.
h. Install the parking brake intermediate lever sub-assembly to the floor panel with the 2 bolts.
Torque: 6 Nm (61 kgf-cm, 53 inch lbs.)
i. Install the return spring.
41. INSTALL YAWRATE SENSOR





a. Install the yawrate sensor with the 2 nuts.
Torque: 14 Nm (142 kgf-cm, 10 ft. lbs.)





b. Install the yawrate sensor connector.
42. INSTALL FLOOR CARPET ASSEMBLY FRONT
43. INSTALL FLOOR SHIFT ASSEMBLY
44. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
45. INSTALL FRONT FLOOR HEAT INSULATOR NO.1
46. INSTALL EXHAUST PIPE ASSEMBLY
47. INSTALL OXYGEN SENSOR
48. INSTALL CONSOLE BOX DUCT NO.1
49. INSTALL CONSOLE BOX
50. INSTALL REAR CONSOLE ARMREST ASSEMBLY
51. INSTALL CONSOLE BOX CARPET
52. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY
53. INSTALL INSTRUMENT PANEL CUP HOLDER ASSEMBLY
54. INSTALL CONSOLE PANEL SUB-ASSEMBLY UPPER
55. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY
56. INSTALL RADIO RECEIVER ASSEMBLY W/BRACKET
57. INSTALL PANEL INSTRUMENT CLUSTER FINISH LOWER
58. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER
59. INSTALL FRONT DOOR SCUFF PLATE LH
60. INSTALL INSTRUMENT PANEL FINISH PANEL
61. INSTALL CHOKE KNOB HOLE COVER
62. INSTALL GLOVE COMPARTMENT PLATE
63. INSTALL INSTRUMENT PANEL GARNISH SUB-ASSEMBLY LH
64. INSTALL FRONT SEAT ASSEMBLY LH
65. INSTALL SEAT TRACK BRACKET COVER INNER FRONT
66. INSTALL SEAT TRACK BRACKET COVER OUTER FRONT
67. INSTALL SEAT TRACK OUTER COVER LH
68. INSTALL SEAT TRACK COVER RH
69. INSTALL SEAT BELT ANCHOR COVER CAP LH
70. REMOVE REAR WHEEL





71. ADJUST PARKING BRAKE SHOE CLEARANCE
a. Remove the hole plug.
b. Turn the adjuster and expand the shoes until the disc locks.
c. Return the adjuster 7 notches. Install the hole plug.





72. INSTALL REAR WHEEL
a. Temporarily tighten the brake caliper with the 2 new bolts.

NOTICE:
^ Brake caliper bolts can not be reused.
^ Do not twist the brake hose.
^ Make sure that no damage and no foreign matter is attached on the bolts.

b. Sliding the brake caliper outer side of the vehicle and tighten bolt A first then bolt B.
Torque: 78 Nm (800 kgf-cm, 58 ft. lbs.)

NOTICE: Do not over tighten the bolts.

c. Install the rear wheel.
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
73. INSPECT PARKING BRAKE PEDAL TRAVEL
74. ADJUST PARKING BRAKE PEDAL TRAVEL
75. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.2
76. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO.1
77. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1
78. INSTALL OUTER MIRROR SWITCH ASSEMBLY
79. INSTALL COIN BOX ASSEMBLY
80. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1
81. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
82. INSTALL INSTRUMENT CLUSTER FINISH PANEL END
83. CONNECT BATTERY NEGATIVE TERMINAL
84. INSPECT SRS WARNING LIGHT
85. CHECK FOR EXHAUST GAS LEAKS
86. PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION
87. PERFORM INITIALIZATION


Diesel-Data.com