Removal and Installation

REMOVAL

1. PRECAUTION
2. DISCHARGE FUEL SYSTEM PRESSURE
a. Discharge fuel system pressure.

3. REMOVE COWL TOP VENTILATOR LOUVER RH
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

5. REMOVE REAR SEAT ASSEMBLY LH (for Power Seat)
a. Remove the rear seat assembly LH.

6. REMOVE REAR SEAT ASSEMBLY LH (for Ottoman)
a. Remove the rear seat assembly LH.

7. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type)
a. Remove the rear seat cushion assembly.

8. REMOVE REAR FLOOR NO. 2 SERVICE HOLE COVER




a. Remove the service hole cover and disconnect the connector from the fuel suction with pump and gauge tube assembly.

9. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY




a. Disconnect the fuel main tube and fuel return tube.
1. Remove the 2 tube joint clips and 2 fuel tubes.

NOTE:
- Remove any dirt and foreign matter on the fuel tube joint before performing this work.
- Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.




b. Remove the 8 bolts and set plate.




c. Disconnect the fuel hose.
d. Remove the fuel suction with pump and gauge tube from the fuel tank.

NOTE:
- Make sure that the sender gauge arm does not bend.
- Do not damage the fuel suction with pump and gauge tube.

e. Remove the gasket.

INSTALLATION

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
a. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.




b. Connect the fuel hose, and set the fuel suction with pump and gauge.

NOTE:
- Be careful not to bend the arm of the fuel sender gauge.
- When connecting the fuel hose, do not forcibly pull the hose.




c. Install the set plate with the 8 bolts.

Torque: 6.0 N.m (61 kgf.cm, 53 in.lbf)

HINT: Align the protrusion of the set plate with the cutout of the fuel suction pump and gauge.







d. Install the fuel main tube and fuel return tube with the 2 tube joint clips.

NOTE:
- Check that there are no scratches or foreign objects on the connecting parts.
- Check that the fuel tube joint is inserted securely.
- Check that the tube joint clips are on the collars of the fuel tube joints.
- After installing the tube joint clips, check that the fuel tube joints have not been pulled off.




e. Connect the connector to the fuel suction with pump and gauge tube assembly.

2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
3. INSTALL COWL TOP VENTILATOR LOUVER RH

4. PERFORM INITIALIZATION
a. Perform initialization.

NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

5. CHECK FOR FUEL LEAKS

6. INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER
a. Install the service hole cover with new butyl tape.

7. INSTALL REAR SEAT ASSEMBLY LH (for Power Seat)
a. Remove the rear seat assembly LH.

8. INSTALL REAR SEAT ASSEMBLY LH (for Ottoman)
Remove the rear seat assembly LH.

9. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type)
Remove the rear seat cushion assembly.