Removal

BRAKE: BRAKE MASTER CYLINDER: REMOVAL

REMOVAL
NOTE: While the battery is connected, even if the engine switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal and open/close the doors while the battery is connected.

1. PRECAUTION
CAUTION: Be sure to read the "PRECAUTION" thoroughly before servicing Service Precautions.

2. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

3. REMOVE COWL TOP VENTILATOR LOUVER RH Removal

4. REMOVE FRONT WIPER ARM LH Removal

5. REMOVE FRONT WIPER ARM RH Removal

6. REMOVE ENGINE ROOM SIDE COVER LH Removal

7. REMOVE ENGINE ROOM SIDE COVER RH Removal

8. REMOVE FRONT FENDER PROTECTOR UPPER LH Removal

9. REMOVE FRONT FENDER PROTECTOR UPPER RH Removal

10. REMOVE HOOD TO COWL TOP SEAL Removal

11. REMOVE FRONT FENDER TO COWL SIDE SEAL LH Removal

12. REMOVE FRONT FENDER TO COWL SIDE SEAL RH Removal

13. REMOVE COWL TOP VENTILATOR LOUVER PROTECTOR LH Removal

14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

15. DRAIN BRAKE FLUID
(a) Drain the brake fluid in the reservoir tank near the MIN line.
NOTE: If brake fluid leaks onto any painted surface, wash or otherwise remove it completely.

16. PERFORM ACCUMULATOR ZERO DOWN Service and Repair

17. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

18. REMOVE SKID CONTROL ECU Removal

19. REMOVE SKID CONTROL ECU BRACKET Removal

20. DISCONNECT NO. 3 RELAY BLOCK Removal

21. REMOVE BRAKE FLUID RESERVOIR






(a) Disconnect the wire harness clamp (labeled A) from the reservoir.
(b) Detach the connector clamp (labeled B) from the reservoir bracket, and then disconnect the brake fluid level warning switch connector (labeled C).
(c) Disconnect the No. 1 brake actuator hose (labeled D) from the reservoir.






(d) Release the locks of the reservoir connectors. Then disconnect the No. 2 brake actuator hose (labeled E) and No. 1 reservoir hose (labeled F) from the reservoir.
- Check for any dirt and foreign matter contamination in the reservoir and around the reservoir connector. Clean if necessary. Foreign matter may damage the O-rings or cause leaks in the seal between the reservoir and reservoir connector.
- Do not use any tools to separate the reservoir and reservoir connector.
- If the reservoir and reservoir connector are stuck together, pinch the tube between your fingers and turn it carefully to free it. Then disconnect the hose.
- Put the reservoir and reservoir connector ends in plastic bags to prevent damage and dirt contamination.

(e) Remove the 2 bolts and brake fluid reservoir.
22. REMOVE NO. 1 RESERVOIR HOSE






(a) Remove the hose clip (labeled A) and No. 1 reservoir hose (labeled B) from the master cylinder.
(b) Remove the hose clip (labeled C) and reservoir connector (labeled D) from the No. 1 reservoir hose (labeled B).
23. REMOVE RESERVOIR BRACKET






(a) Remove the 3 bolts and reservoir bracket.
24. REMOVE FRONT WHEEL
25. DISCONNECT BRAKE TUBE Removal

26. REMOVE BRAKE ACTUATOR AND BRAKE ACCUMULATOR PUMP ASSEMBLY Removal

27. REMOVE INSTRUMENT PANEL FINISH PANEL END LH Removal

28. REMOVE INSTRUMENT SIDE PANEL LH Removal

29. REMOVE NO. 1 INSTRUMENT CLUSTER MOULDING Removal

30. REMOVE STEERING COLUMN COVER (w/o Driver Monitor Camera) Removal

31. REMOVE STEERING COLUMN COVER (w/ Driver Monitor Camera) Removal

32. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY Removal

33. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal

34. REMOVE NO. 1 INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY Removal

35. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal

36. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY Removal

37. REMOVE BRAKE PEDAL RETURN SPRING Removal

38. REMOVE PUSH ROD PIN Removal

39. REMOVE BRAKE MASTER CYLINDER WITH SIMULATOR ASSEMBLY






(a) Disconnect the brake stroke simulator connector.
(b) Remove the 4 nuts and brake master cylinder with simulator.
40. REMOVE BRAKE BOOSTER GASKET






(a) Remove the brake booster gasket from the brake master cylinder with simulator.