Installation

AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL COOLER DRYER






(a) Using pliers, install the cooler dryer.






(b) Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cap.






(d) Using a 14 mm socket hexagon wrench, install the cap to the modulator.
Torque: 4.1 Nm (42 kgf-cm, 36 in-lbf)






2. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)






3. CONNECT LIQUID TUBE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cooler refrigerant liquid pipe.
(d) Install the cooler refrigerant liquid pipe to the cooler condenser with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE:
- When tightening the bolt, do not allow any tools to contact the pipe.
- When tightening the bolt, hold a part of the pipe near the connector.





4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cooler refrigerant discharge hose.
(d) Install the cooler refrigerant discharge hose to the cooler condenser with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE:
- When tightening the bolt, do not allow any tools to contact the pipe.
- When tightening the bolt, hold a part of the pipe near the connector.

5. INSTALL RADIATOR UPPER SUPPORT






(a) Attach the wire harness to the upper support with the 5 clamps.






(b) Install the upper support with the 5 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)






(c) Attach the 2 clamps to the radiator support LH and RH side.
(d) Connect the 3 connectors.
6. INSTALL HOOD LOCK ASSEMBLY Installation

7. INSTALL HOOD LOCK CONTROL CABLE COVER






(a) Install the cover with the 3 screws and attach the claw.
8. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY






(a) Install the sensor with the 3 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Connect the connector.
9. INSTALL RADIATOR GRILLE ASSEMBLY Installation

10. INSTALL ECM OUTLET DUCT Installation

11. INSTALL COOL AIR INTAKE DUCT SEAL
(a) Install the duct seal with the 2 clips.
12. INSTALL NO. 1 AIR CLEANER INLET Installation

13. INSTALL ENGINE ROOM SIDE COVER RH Installation

14. INSTALL ENGINE ROOM SIDE COVER LH Installation

15. INSTALL AIR CLEANER INLET COVER Installation

16. INSTALL V-BANK COVER SUB-ASSEMBLY
17. INSTALL NO. 1 ENGINE UNDER COVER
18. INSTALL FRONT BUMPER COVER
(a) w/ Intuitive Parking Assist system:
Connect the No. 4 engine room main wire connector.
(b) Connect the 2 fog light connectors and install the front bumper.






(c) Attach the 5 claws and connect the front bumper as shown in the illustration.
HINT: Use the same procedures for the RH side and LH side.





(d) Install the bumper seal bracket.
HINT: Use the same procedures for the RH side and LH side.





(e) Install the bolt and 8 screws.






19. INSTALL FRONT FENDER LINER LH
(a) Install the 2 clips.
20. INSTALL FRONT FENDER LINER RH
HINT: Use the same procedures described for the LH side.





21. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
(a) Install the extension pad with the 3 screws.
22. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
HINT: Use the same procedures described for the LH side.

23. INSTALL FRONT FENDER WHEEL OPENING MOULDING LH

24. INSTALL FRONT FENDER WHEEL OPENING MOULDING RH
HINT: Use the same procedures described for the LH side.

25. INSTALL RADIATOR GRILLE ASSEMBLY Installation

26. INSTALL COOL AIR INTAKE DUCT SEAL Installation

27. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY
28. INSTALL ENGINE ROOM SIDE COVER LH Removal

29. INSTALL ENGINE ROOM SIDE COVER RH Installation

30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
31. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

32. ADD COMPRESSOR OIL Service and Repair

33. CHARGE REFRIGERANT Service and Repair

34. WARM UP ENGINE Service and Repair

35. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair

36. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.