Diesel Data: Automotive Repair

Installation








DIFFERENTIAL: REAR DIFFERENTIAL CARRIER ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Place the rear differential carrier assembly on a transmission jack.
CAUTION:
- As the rear differential carrier assembly is very heavy, securely support it with the transmission jack.
- Perform this procedure with several people supporting the rear differential carrier assembly so that it does not tilt or fall.

(b) Slowly raise the transmission jack so that the rear differential carrier is at its installation position.
NOTE: When installing the rear differential carrier assembly, do not damage the installation surface.





(c) Temporarily install the mount stopper upper and lower with 2 new bolts (B).
(d) Temporarily install 2 new bolts (A).
(e) Temporarily install a new bolt (C).
(f) Using SST and a 12 mm socket hexagon wrench, tighten the 2 bolts (A).
SST: 09249-63010
without SST - Torque: 142 Nm (1450 kgf-cm, 105 ft-lbf)
with SST - Torque: 103 Nm (1054 kgf-cm, 76 ft-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 400 mm (16 in.)
- Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

(g) Using SST and a 12 mm socket hexagon wrench, tighten the bolt (C).
SST: 09249-63010
without SST - Torque: 142 Nm (1450 kgf-cm, 105 ft-lbf)
with SST - Torque: 103 Nm (1054 kgf-cm, 76 ft-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 400 mm (16 in.)
- Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

(h) Tighten the 2 bolts (B).
Torque: 127 Nm (1300 kgf-cm, 94 ft-lbf)
NOTE: Make sure that the mount stop upper and lower are not shifted or tilted.

2. INSTALL REAR DRIVE SHAFT ASSEMBLY RH
(a) Install the rear drive shaft assembly Installation.
3. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(a) Install the rear propeller with center bearing shaft assembly Installation.
4. ADD DIFFERENTIAL OIL
(a) Add differential oil Testing and Inspection.
5. CHECK DIFFERENTIAL OIL
(a) Check differential oil Testing and Inspection.
6. INSTALL REAR WHEEL
(a) Install the rear wheel.
Torque: 140 Nm (1428 kgf-cm, 103 ft-lbf)
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
8. INSTALL COWL TOP VENTILATOR LOUVER PROTECTOR RH Installation

9. CHECK SUSPENSION CONTROL SYSTEM (for Air Suspension)
(a) Check the suspension control system Adjustments.
10. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
(a) Inspect and adjust rear wheel alignment Rear Wheel Alignment.
11. CHECK ABS SPEED SENSOR SIGNAL
(a) Check speed sensor signal Test Mode Procedure.
12. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

13. VEHICLE PREPARATION FOR HEADLIGHT AIMING ADJUSTMENT Adjustments

14. PREPARATION FOR HEADLIGHT AIMING (Using a screen) Adjustments

15. HEADLIGHT AIMING INSPECTION Adjustments

16. HEADLIGHT AIMING ADJUSTMENT Adjustments

17. ADJUST OBJECT RECOGNITION CAMERA Adjustments