Diesel Data: Automotive Repair
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Installation








DIFFERENTIAL: DIFFERENTIAL MOUNT CUSHION: INSTALLATION

INSTALLATION

1. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION
(a) Pass SST bolts through the area shown in the illustration, and install the mount cushion No. 1.
SST: 09570-24011





NOTICE:
- Make sure the mount cushion installation angle misalignment is not over +-3
- Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.
- Before using SST bolts, apply hypoid gear oil to their threads.
- Be sure to combine SST properly.
- Confirm that SST contacts the entire seat surface of the mount cushion.
- Do not install SST bolts at an angle.
- Make sure SST bolts are tightened equally.

2. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION
(a) Pass SST bolt through the area shown in the illustration, and install the mount cushion No. 2.
SST: 09570-24011





NOTICE:
- Make sure the mount cushion installation angle misalignment is not over +-3.
- Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.
- Before using SST bolt, apply hypoid gear oil to their threads.
- Be sure to combine SST properly.
- Confirm that SST contacts the entire seat surface of the mount cushion.
- Do not install SST bolts at an angle.

3. REMOVE REAR SUSPENSION MEMBER DAMPER






(a) Install the rear suspension member damper with the 3 bolts.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
4. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY
(a) Support the rear suspension member with an engine lift and attachments.
CAUTION:
- As the rear suspension member is very heavy, securely support it with an engine lifter with attachments.
- Perform this procedure with several people supporting the rear suspension member so that it does not tilt or fall.

(b) Slowly raise the engine lift so that the rear suspension member is at its installation position.
(c) For Normal Package





(1) Install the 2 rear suspension member stopper lowers, and the 2 differential support member stopper lowers with the 4 bolts.
Torque: 127 Nm (1300 kgf-cm, 94 ft-lbf)
(d) For Sports Package





(1) Install the 2 rear suspension member stopper lower LH and RH, and the 2 differential support member stopper lowers with the 8 bolts.
A - Torque: 127 Nm (1300 kgf-cm, 94 ft-lbf)
B - Torque: 19 Nm (195 kgf-cm, 14 ft-lbf)
(e) Connecting the harness and cable of the parking brake unit.





(1) Connect the cable with the 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)





(2) Connect the clamps shown in the illustration.





(3) Connect the trunk interior's parking brake actuator grommet and connector.
5. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY WITH DRIVE SHAFT
(a) Place the rear differential carrier assembly (with drive shaft) on a transmission jack.
CAUTION:
- As the rear differential carrier assembly (with drive shaft) is very heavy, securely support it with the transmission jack.
- Perform this procedure with several people supporting the rear differential carrier assembly (with drive shaft) so that it does not tilt or fall.

(b) Slowly raise the transmission jack so that the rear differential carrier (with drive shaft) is at its installation position.
NOTE: When installing the rear differential carrier assembly (with drive shaft), do not damage the installation surface.





(c) Temporarily install the mount stopper upper and lower with 2 new bolts (B).
(d) Temporarily install 2 new bolts (A).
(e) Temporarily install a new bolt (C).
(f) Using SST and a 12 mm socket hexagon wrench, tighten the 2 bolts (A).
SST: 09249-63010
without SST - Torque: 142 Nm (1450 kgf-cm, 105 ft-lbf)
with SST - Torque: 103 Nm (1054 kgf-cm, 76 ft-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 400 mm (16 in.)
- Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

(g) Using SST and a 12 mm socket hexagon wrench, tighten the bolt (C).
SST: 09249-63010
without SST - Torque: 142 Nm (1450 kgf-cm, 105 ft-lbf)
with SST - Torque: 103 Nm (1054 kgf-cm, 76 ft-lbf)
NOTICE:
- Use a torque wrench with a fulcrum length of 400 mm (16 in.)
- Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

(h) Tighten the 2 bolts (B).
Torque: 127 Nm (1300 kgf-cm, 94 ft-lbf)
NOTE: Make sure that the mount stop upper and lower are not shifted or tilted.

6. INSTALL REAR AXLE ASSEMBLY LH Installation

7. INSTALL REAR AXLE ASSEMBLY RH Installation

8. CONNECT REAR UPPER NO. 1 CONTROL ARM ASSEMBLY LH Installation

9. CONNECT REAR UPPER NO. 1 CONTROL ARM ASSEMBLY RH Installation

10. CONNECT REAR UPPER NO. 2 CONTROL ARM ASSEMBLY LH Installation

11. CONNECT REAR UPPER NO. 2 CONTROL ARM ASSEMBLY RH Installation

12. TEMPORARILY CONNECT REAR NO. 2 SUSPENSION ARM LH Installation

13. TEMPORARILY CONNECT REAR NO. 2 SUSPENSION ARM RH Installation

14. CONNECT TOE CONTROL LINK SUB-ASSEMBLY LH Installation

15. CONNECT TOE CONTROL LINK SUB-ASSEMBLY RH Installation

16. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

17. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY RH Installation

18. TEMPORARILY CONNECT REAR SHOCK ABSORBER ASSEMBLY LH (for Coil Suspension) Installation

19. TEMPORARILY CONNECT PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH (for Air Suspension) Installation

20. TEMPORARILY CONNECT REAR SHOCK ABSORBER ASSEMBLY RH (for Coil Suspension) Installation

21. TEMPORARILY CONNECT PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY RH (for Air Suspension) Installation

22. CONNECT REAR STABILIZER LINK ASSEMBLY LH Installation

23. CONNECT REAR STABILIZER LINK ASSEMBLY RH Installation

24. INSTALL CABLE SUPPORT BRACKET Installation

25. APPLY HIGH TEMPERATURE GREASE Reassembly

26. INSTALL PARKING BRAKE SHOE LEVER Reassembly

27. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH Reassembly

28. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH Reassembly

29. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET Reassembly

30. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

31. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING Reassembly

32. CHECK PARKING BRAKE INSTALLATION Reassembly

33. INSTALL REAR AXLE SHAFT NUT LH Installation

34. INSTALL REAR AXLE SHAFT NUT RH Installation

35. INSPECT REAR AXLE HUB BEARING LOOSENESS Rear Axle Hub

36. INSPECT REAR AXLE HUB RUNOUT Rear Axle Hub

37. INSTALL REAR DISC Reassembly

38. ADJUST PARKING BRAKE SHOE CLEARANCE Adjustments

39. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
40. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH Reassembly

41. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY RH
42. INSTALL PAD WEAR INDICATOR WIRE (for RH side) Installation

43. INSTALL REAR SPEED SENSOR LH Installation

44. INSTALL REAR SPEED SENSOR RH Installation

45. STAKE REAR AXLE SHAFT NUT LH Installation

46. STAKE REAR AXLE SHAFT NUT RH Installation

47. STABILIZE SUSPENSION (for Coil Suspension) Installation

48. STABILIZE SUSPENSION (for Air Suspension) Installation

49. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

50. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH Installation

51. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH (for Coil Suspension) Installation

52. TIGHTEN PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY RH (for Air Suspension) Installation

53. TIGHTEN REAR SHOCK ABSORBER RH (for Coil Suspension) Installation

54. TIGHTEN PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY RH (for Air Suspension) Installation

55. INSTALL REAR SUSPENSION MEMBER BRACE LH Installation

56. INSTALL REAR SUSPENSION MEMBER BRACE RH Installation

57. CONNECT LOAD SENSING VALVE SENSOR BRACKET LH Installation

58. CONNECT LOAD SENSING VALVE SENSOR BRACKET RH Installation

59. INSTALL FLOOR NO. 1 UNDER COVER Installation

60. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(a) Install the propeller with center bearing shaft assembly Installation.
61. ADD DIFFERENTIAL OIL
(a) Add differential oil Testing and Inspection.
62. CHECK DIFFERENTIAL OIL
(a) Check differential oil Testing and Inspection.
63. INSTALL REAR WHEEL
(a) Install the rear wheels.
Torque: 140 Nm (1428 kgf-cm, 103 ft-lbf)
64. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH Installation

65. INSTALL REAR FLOOR FINISH PLATE Installation

66. INSTALL DECK TRIM SIDE BOARD LH Installation

67. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation

68. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
69. INSTALL COWL TOP VENTILATOR LOUVER PROTECTOR RH Installation

70. CHECK SUSPENSION CONTROL SYSTEM (for Air Suspension)
(a) Check the suspension control system Adjustments.
71. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
(a) Inspect and adjust rear wheel alignment Rear Wheel Alignment.
72. CHECK ABS SPEED SENSOR SIGNAL
(a) Check speed sensor signal Test Mode Procedure.
73. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

74. VEHICLE PREPARATION FOR HEADLIGHT AIMING ADJUSTMENT Adjustments

75. PREPARATION FOR HEADLIGHT AIMING (Using a screen) Adjustments

76. HEADLIGHT AIMING INSPECTION Adjustments

77. HEADLIGHT AIMING ADJUSTMENT Adjustments

78. ADJUST OBJECT RECOGNITION CAMERA Adjustments
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