Diesel Data: Automotive Repair

Reassembly





DRIVE SHAFT / PROPELLER SHAFT: PROPELLER SHAFT ASSEMBLY (for 2GR-FSE): REASSEMBLY

1. INSTALL NO. 1 CENTER SUPPORT BEARING ASSEMBLY

NOTICE:
Be careful not to grip the propeller shaft tube too tightly in a vise as this may cause deformation.

(a) Using SST, press in a new No. 1 propeller shaft dust deflector until it contacts the end surface of the universal joint yoke.





Text in Illustration





SST : 09316-60011

09316-00011

SST : 09506-35010

SST : 09950-40011

09951-04020

09952-04010

09953-04030

09955-04021

09958-04011

NOTICE:
Be careful not to damage the No. 1 propeller shaft dust deflector.

(b) Using SST, press the No. 1center support bearing assembly into the universal joint yoke.





Text in Illustration





SST : 09330-50010

SST : 09950-00020

SST : 09950-40011

09951-04020

09953-04030

SST : 09950-50013

09952-05010

09954-05080

09955-05040

NOTICE:
Be sure to install the bearing in the correct direction.

(c) Using SST, press in a new No. 2 propeller shaft dust deflector until it contacts the No. 1 center support bearing assembly.





Text in Illustration





SST : 09330-50010

SST : 09950-00020

SST : 09950-40011

09951-04020

09953-04030

SST : 09950-50013

09952-05010

09954-05080

09955-05040

NOTICE:
Be careful not to damage the No. 2 propeller shaft dust deflector.

(d) Using a snap ring expander, install a new No. 2 propeller shaft dust deflector snap ring.





2. INSTALL PROPELLER INTERMEDIATE SHAFT ASSEMBLY

(a) Install the dust boot.





Text in Illustration





NOTICE:
Assemble the propeller intermediate shaft assembly after wrapping vinyl tape around the spline to prevent damage.

(b) Apply grease to the splines.





Grease:

Molybdenum disulfide lithium base NLGI No. 2

(c) Install the adjusting nut to the propeller intermediate shaft.





(d) Align the matchmarks and assemble the propeller intermediate shaft and propeller shaft assembly.

(e) Cover the adjusting nut with the dust boot.





Text in Illustration





NOTICE:
The alignment of the propeller intermediate shaft companion flange and the propeller shaft assembly companion flange should differ by 180°.

(f) Temporarily tighten the adjusting nut by hand.