Installation
AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL COOLER DRYER
(a) Using pliers, install the cooler dryer to the modulator.
(b) Apply sufficient compressor oil to an O-ring and cap fitting surface.
Compressor oil:
ND-OIL 8 or equivalent
(c) Using a straight hexagon wrench 14 mm, install the cap to the cooler condenser core.
Torque : 2.9 Nm (30 kgf-cm, 26 in-lbf)
2. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser assembly with the 4 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
3. INSTALL COOLER REFRIGERANT DISCHARGE PIPE
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant discharge pipe.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL LIQUID TUBE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid tube sub-assembly.
(d) Install the liquid tube sub-assembly on the cooler condenser assembly with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL RADIATOR SUPPORT UPPER Installation
6. CONNECT NO. 1 OIL COOLER OUTLET TUBE Installation
7. CONNECT NO. 1 OIL COOLER INLET TUBE Installation
8. CONNECT RADIATOR HOSE OUTLET Installation
9. CONNECT RADIATOR HOSE INLET Installation
10. CONNECT RADIATOR RESERVOIR TANK HOSE Installation
11. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
12. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly
13. INSTALL FRONT BUMPER ASSEMBLY Installation
14. INSTALL RADIATOR GRILLE PROTECTOR Installation
15. INSTALL NO. 1 AIR CLEANER INLET Installation
16. INSTALL AIR CLEANER INLET SUB-ASSEMBLY Installation
17. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
18. ADD ENGINE COOLANT Testing and Inspection
19. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
20. CHARGE WITH REFRIGERANT Service and Repair
21. WARM UP COMPRESSOR Service and Repair
22. CHECK FOR REFRIGERANT LEAKS Service and Repair
23. INSTALL COOL AIR INTAKE DUCT SEAL Installation
24. INSTALL ENGINE ROOM SIDE COVER LH Installation
25. INSTALL ENGINE ROOM SIDE COVER RH Installation
26. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
27. INSTALL ENGINE UNDER COVER LH
28. INSTALL ENGINE UNDER COVER RH
29. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
30. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
31. ADJUST MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System) Adjustments
32. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT Adjustments
33. PREPARATION FOR FOG LIGHT AIMING Adjustments
34. FOG LIGHT AIMING INSPECTION Adjustments
35. FOG LIGHT AIMING ADJUSTMENT Adjustments