Diesel Data: Automotive Repair

Removal





AIR CONDITIONING: CONDENSER: REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

4. REMOVE ENGINE UNDER COVER LH

5. REMOVE ENGINE UNDER COVER RH

6. DRAIN ENGINE COOLANT Testing and Inspection

7. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

8. REMOVE COOL AIR INTAKE DUCT SEAL Removal

9. REMOVE ENGINE ROOM SIDE COVER LH Removal

10. REMOVE ENGINE ROOM SIDE COVER RH Removal

11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

12. REMOVE AIR CLEANER INLET SUB-ASSEMBLY Removal

13. REMOVE NO. 1 AIR CLEANER INLET Removal

14. REMOVE RADIATOR GRILLE PROTECTOR Removal

15. REMOVE FRONT BUMPER ASSEMBLY Removal

16. REMOVE FRONT BUMPER ENERGY ABSORBER Disassembly

17. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Removal

18. SEPARATE RADIATOR RESERVE TANK HOSE Removal

19. DISCONNECT RADIATOR HOSE INLET Removal

20. DISCONNECT RADIATOR HOSE OUTLET Removal

21. DISCONNECT NO. 1 OIL COOLER INLET HOSE Removal

22. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE Removal

23. REMOVE RADIATOR SUPPORT UPPER Removal

24. DISCONNECT LIQUID TUBE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the liquid tube sub-assembly from the condenser.





(b) Remove the O-ring from the liquid tube sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

25. DISCONNECT COOLER REFRIGERANT DISCHARGE PIPE

(a) Remove the bolt and disconnect the cooler refrigerant discharge pipe from the condenser.





(b) Remove the O-ring from the cooler refrigerant discharge pipe.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

26. REMOVE COOLER CONDENSER ASSEMBLY

(a) Remove the 4 bolts and condenser.





27. REMOVE COOLER DRYER

(a) Using a 14 mm straight hexagon wrench, remove the cap from the modulator.





(b) Using pliers, remove the cooler dryer.