Diesel Data: Automotive Repair

Removal





2GR-FSE FUEL: FUEL PRESSURE REGULATOR: REMOVAL

1. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Remove the fuel suction tube assembly with pump and gauge Removal.

2. REMOVE FUEL SENDER GAUGE Removal

3. REMOVE NO. 1 FUEL SUB-TANK

(a) Using needle nozzle pliers, remove the E-ring.





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(b) Using a screwdriver with the tip taped, disengage the claw and remove the jet pump nozzle.





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(c) Using a screwdriver with the tip taped, disengage the 3 claws and remove the No. 1 fuel sub-tank.





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(d) Using a clip remover with the tip taped, remove the jet pump from the No. 1 fuel sub-tank.





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NOTICE:
The O-ring is installed firmly between the jet pump and No. 1 fuel sub-tank. Therefore, the jet pump and No. 1 fuel sub-tank should be removed carefully using a clip remover.

4. REMOVE FUEL PUMP

(a) Disconnect the 2 connectors and terminal, and remove the fuel pump wire.





(b) Using a screwdriver with the tip taped, detach the 2 claws from the claw holes and remove the fuel pump.





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(c) Remove the fuel pump seal from the fuel pump.





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NOTICE:
If the fuel pump seal still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration. Be careful not to damage the sealing surface.

5. REMOVE FLANGE ASSEMBLY

(a) Using a screwdriver with the tip taped, disengage the 2 claws and remove the flange assembly.





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6. REMOVE FUEL RELIEF VALVE ASSEMBLY

(a) Using a screwdriver with the tip taped, disengage the claw and remove the fuel relief valve assembly.





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7. REMOVE JET PUMP

(a) Using a screwdriver with the tip taped, disengage the 2 claws and remove the jet pump.





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8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY

(a) Remove the clip and fuel pressure regulator from the relief valve.





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(b) Remove the 2 O-rings from the fuel pressure regulator.





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