Diesel Data: Automotive Repair
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Installation





AXLE AND DIFFERENTIAL: REAR DIFFERENTIAL CARRIER ASSEMBLY (for 2GR-FSE): INSTALLATION

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

NOTICE:
When temporarily installing the rear differential carrier assembly and fully tightening its bolts, do not misalign the rear differential mount cushion bolt holes or rear differential carrier assembly bolts.

(a) Install the 2 rear upper differential mount stoppers to the rear differential carrier assembly.

NOTICE:
Make sure not to install the rear upper differential mount stoppers upside down.

(b) Support the rear differential carrier assembly with a jack.

CAUTION:
* The rear differential carrier assembly is very heavy. Make sure to securely support it with a transmission jack to prevent it from dropping.
* In order to prevent the rear differential carrier assembly from tilting excessively or falling, perform the following procedure using several people to hold the rear differential carrier assembly.
NOTICE:
Do not damage the installation surface when installing the rear differential carrier assembly.

(c) Using a straight hexagon and a wrench, temporarily install the rear differential carrier assembly to the suspension member assembly with 3 new bolts (A) as shown in the illustration.





(d) Temporarily install the rear differential carrier assembly to the suspension member sub-assembly with 2 new bolts (B) and the 2 rear lower differential mount stoppers.

NOTICE:
Make sure not to install the rear lower differential mount stoppers upside down.

(e) Using 2 straight hexagons, a wrench and torque wrench, fully tighten the 3 bolts (A) as shown in the illustration.





Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

NOTICE:
* Tighten the 2 bolts (A) on the left side of the vehicle first.
* Use the formula to calculate special torque values for situations where the wrench is combined with a torque wrench Service Precautions.

(f) Fully tighten the 2 bolts (B).

Torque : 95 Nm (970 kgf-cm, 70 ft-lbf)

NOTICE:
* Make sure to tighten the bolts after checking that the rear upper differential mount stopper and rear lower differential mount stopper are not misaligned or inclined.
* Do not tilt the inner sleeve or distort rubber parts when fully tightening the bolts (B).

2. INSTALL REAR STABILIZER BAR Installation

3. INSTALL REAR LOWER SUSPENSION MEMBER STOPPER REINFORCE LH Installation

4. INSTALL REAR LOWER SUSPENSION MEMBER STOPPER REINFORCE RH

HINT
Perform the same procedure as the LH side.

5. INSTALL HOLE SNAP RING LH Installation

6. INSTALL HOLE SNAP RING RH

HINT
Perform the same procedure as the LH side.

7. INSTALL REAR DRIVE SHAFT ASSEMBLY LH Installation

8. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

9. INSTALL REAR AXLE ASSEMBLY LH Installation

10. INSTALL REAR AXLE ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

11. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

12. TEMPORARILY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the RH side.

13. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

14. TEMPORARILY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

15. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

16. TEMPORARILY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

17. INSTALL TOE CONTROL LINK SUB-ASSEMBLY LH Installation

18. INSTALL TOE CONTROL LINK SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

19. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

20. TEMPORARILY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

21. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation

22. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

HINT
Perform the same procedure as the No. 3 parking brake cable assembly.

23. INSTALL REAR SPEED SENSOR LH Installation

24. INSTALL REAR SPEED SENSOR RH

HINT
Perform the same procedure as the LH side.

25. INSTALL REAR DISC (for LH Side) Installation

26. INSTALL REAR DISC (for RH Side)

HINT
Perform the same procedure as the LH side.

27. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG (for LH Side)

28. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG (for RH Side)

29. INSTALL REAR NO. 1 DISC BRAKE CALIPER PLATE (for LH Side) Installation

30. INSTALL REAR NO. 1 DISC BRAKE CALIPER PLATE (for RH Side)

HINT
Perform the same procedure as the LH side.

31. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH Reassembly

32. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

33. INSTALL REAR AXLE SHAFT NUT LH Installation

34. INSTALL REAR AXLE SHAFT NUT RH

HINT
Perform the same procedure as the LH side.

35. INSTALL REAR NO. 2 BODY MOUNTING BRACKET SUB-ASSEMBLY LH Installation

36. INSTALL REAR NO. 2 BODY MOUNTING BRACKET SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

37. INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Installation

38. STABILIZE SUSPENSION Installation

39. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

40. FULLY TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

41. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for LH Side) Installation

42. FULLY TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY (for RH Side)

HINT
Perform the same procedure as the LH side.

43. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

44. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

45. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

46. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

47. INSTALL TAIL EXHAUST PIPE ASSEMBLY Installation

48. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

HINT
Refer to the instructions for Installation of the propeller shaft assembly Installation.

49. INSTALL REAR SUSPENSION MEMBER BRACE LH Installation

50. INSTALL REAR SUSPENSION MEMBER BRACE RH

HINT
Perform the same procedure as the LH side.

51. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Installation

52. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

HINT
Perform the same procedure as the No. 2 differential support protector.

53. ADJUST PARKING BRAKE

Adjustments.

54. ADD DIFFERENTIAL OIL Service and Repair

55. INSTALL REAR WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

56. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment.

57. CHECK SPEED SENSOR SIGNAL

Test Mode Procedure.
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