Assembly

CONTROL VALVE ASSEMBLY

Assembly




1. Assemble upper and lower bodies.
a. Place oil circuit of upper body face up Install steel balls in their proper positions.




b. Install upper body separator gasket. separator plate and lower body separator gasket on upper body.




c. Fit oil filter and install lower body on upper body.




d. Temporarily assemble lower and upper bodies using reamer bolt as a guide.

Note: Be careful not to dislocate or drop steel balls and oil filter.




2. Install solenoid body on control valve body.
a. Fit oil filler and install solenoid body separator gaskets and separator plate on solenoid body.




b. Install solenoid body on control valve body and temporarily tighten bolts.





c. Install accumulator support plate and harness clips in their proper locations. and tighten all bolts.
Bolt A:
Torque to 3.4 - 4.4 Nm (2.5 - 3.3 ft-lb)
Other bolts:
Torque to 7 - 9 Nm (5.1 - 6.5 ft-lb)




3. Install solenoids.
a. Attach 0-ring and install 4-unit solenoid assembly on solenoid body.
Torque to 7 - 9 Nm (5.1 - 6.5 ft-lb)




b. Attach 0-ring. and install and tighten timing solenoid firmly.