Diesel Data: Automotive Repair

Assembly


ASSEMBLY
1. Install upper, inter and lower body.





a. Place oil circuit of upper body face up. Install steel balls in their proper positions.





b. Install upper separating gasket, upper inter separating gasket and upper separating plate in order shown in illustration.
- Always use new gaskets.





c. Install reamer bolts (f) from bottom of upper body and install separating plate and gaskets as a set on upper body using reamer bolts as guides.





d. Install pilot filter.





e. Place inter body as shown in the illustration. Install steel balls in their proper positions.





f. Install inter body on upper body using reamer bolts � as guides.
- Be careful not to dislocate or drop steel balls.





g. Install steel balls and relief valve springs in their proper positions in lower body.





h. Install lower separating gasket, inner separating gasket and lower separating plate in order shown in the illustration.





i. Install bolts (E) from bottom of lower body and install separating plate and gaskets as a set on lower body using bolts (E) as guides.
j. Install support plates on lower body.





k. Install lower body on inter body using reamer bolts F as guides and tighten reamer bolts OF slightly.





2. Install 0-rings to solenoid valves and terminal body.
- Apply ATF to 0-rings.





3. Install and tighten bolts.








a. Install and tighten bolts (B) to specified torque.





b. Install solenoid valve assembly and line pressure solenoid valve to lower body.





c. Remove reamer bolts (F) and set oil strainer on control valve assembly.
d. Reinstall reamer bolts (F) from lower body side.





e. Tighten bolts (A), (B), (D) and (F) to specified torque.





f. Tighten bolts (E) to specified torque.