Radiator: Service and Repair

Radiator Replacement

^ Tools Required
- J 37097-A Hose Clamp Remover/Installer

Removal Procedure





1. Remove the cooling fans.
2. Position the J 37097-A to the clamp in order to remove the outlet radiator hose from the radiator.
3. Disconnect the lower transaxle oil cooler line from the radiator.





4. Remove the upper radiator seal.
5. Remove the headlamps.





6. Remove the 2 condenser mounting bolts.





Important: Care should be taken when removing the condenser not to damage the lower attachment points of both the radiator and condenser.

7. Lift the condenser upward slightly in order to release the lower feet from the lower mounting features located at the front of the radiator.
8. Lift the radiator up and out of the vehicle.

Installation Procedure





1. Position the radiator behind the condenser.

Important: Care should be taken when installing the condenser not to damage the lower attachment points of both the radiator and condenser.

2. Position the condenser, aligning the lower feet to the lower mounting features located at the front of the radiator.

Notice: Refer to Fastener Notice in Service Precautions.





Important: The bolts retaining the condenser to the radiator end tanks are a special length and should be the ONLY bolts used upon reinstallation. The use of longer bolts will damage the radiator end tanks.

3. Install the condenser mounting bolts.
^ Tighten the condenser mounting bolts to 13 Nm (115 inch lbs.).
4. Install the headlamps.





5. Install the upper radiator seal.





Important: Ensure the lower transaxle oil cooler line is positioned upwards while tightening.

6. Connect the lower transaxle oil cooler line into the radiator.
^ Tighten the transaxle oil cooler line to 31 Nm (23 ft. lbs.).





7. Position the J 37097-A to the clamp in order to connect the outlet radiator hose to the radiator.
8. Install the cooling fans.