Condenser Tube Replacement

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE




1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Loosen the Condenser tube nut (2).
3. Disconnect the condenser tube (2) from the orifice valve hose.
4. Remove the right headlamp.




5. Disconnect the condenser tube from the condenser.
6. Remove the condenser tube.

INSTALLATION PROCEDURE

IMPORTANT: Inspect the seal washers for damage before reinstalling the A/C lines and hoses.

If any damage is noted during inspection, the suspect seal must be replaced.

Flat washer type seals do not require lubrication.




1. Install the condenser tube.
2. Connect the condenser tube to condenser.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Install the condenser tube nut.

Tighten
Tighten the nut to 20 N.m (15 lb ft).

4. Install the right headlamp. Refer to Headlamp Replacement in Lighting systems.




5. Install the hose (2) to the orifice solenoid.

Tighten
Tighten the connection to 20 N.m (15 lb ft).

6. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
7. Leak test the fittings of the component using the J 39400-A.