Diesel Data: Automotive Repair

Deck Lid Remote Release Lever - High Operation Effort

Models


1985 Plymouth Caravelle, Dodge 600 & Chrysler New Yorker


Subject


Deck Lid Unlatching Effort - Excessive


Index


BODY

Date

July 8, 1985


No.


23-18-85

P-2448-C
SYMPTOM/CONDITION

Excessive deck lid remote release lever effort (above 13 pounds) on subject model vehicles can be resolved by using the following repair procedure.

REPAIR PROCEDURE

1. Check cable routing for correct installation.

2. Check latch for correct cable attachment..

3. Check cable for binding.

FIGURE 1 - Deck Lid Latch Assembly:




4. If the above steps fail to reduce the excessive effort, remove the two (2) latch mounting bolts, and insert a 5/16" flat washer, PN 0120393, between the latch and the inner sheetmetal mounting surface, at the mounting bolt hole on each side (Figure 1).
5. Install and tighten mounting bolts to 200 inch pounds.

6. Check operation. If release lever effort is still above 13 pounds, replace the latch assembly.

POLICY: Reimbursable within the provisions of the warranty

TIME ALLOWANCE:
Labor Operation No. 23-41-25-90 . . . . . . . 0.3 Hrs.

FAILURE CODE: 07 - Binds, Sticks or Seized