Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Recall - Excessive CO and HC Emission and Exhaust Leak
- Overview
- Vehicle List
- Recall Completion Label Requirement
- Parts
- Owner Notification and Service Scheduling
- Service Procedure
- A.Clean Choke Shaft and Replace Primary Air Bleed Jet
- B.Install Carburetor Choke Adjustment Shim
- C.Adjust Fast Idle Speed
- D.Reinstall Carburetor
- E.Modify the Vacuum Hoses
- F.Inspection and Replacement of the Exhaust Manifold
- G.Adjust Idle Speed and Basic Timing
- H.Install New Hose Routing and Recall Completion Labels
- Completion Reporting and Reimbursement
- Owner Letter
- Dealer Instructions
- Recall - HC and CO Emissions
- Overview
- Parts
- Service Procedure
- A. Install Jet Mixture Solenoid
- B. Install Carburetor Choke Adjustment Shim
- C. Install Primary Air Bleed Jet
- D. Adjust Fast Idle Speed and Reinstall Carburetor
- E. Replace Front Catalyst (MCC) & Insp./Repl. Exhaust Manifold
- F. Install Vacuum Harness
- G. Adjust Idle Speed and Basic Timing
- H. Test Feedback Carburetor
- I. Adjust Idle Speed & Mixture Screw (If Necessary)
- J. Replace Carburetor (Only For Continued High CO Level)
- K. Install Hose Routing Label
- L. Reset Radio Presets
- M. Install Recall Completion Label
- N. Complete Proof of Correction Form
- Owner Letter
- Recall - Excessive HC and CO Emissions
- Overview
- Parts
- Owner Notification and Service Scheduling
- Service Procedure
- A. Verify Choke Shim Presence
- B. Install Choke Shim (If Necessary)
- C. Install Jet Mixture Solenoid
- D. Verify Proper Primary Air Bleed Jet
- E. Replace Front Catalyst/Inspect/Replace Exhaust Manifold
- F. Check Vacuum Hose Harness Installation
- G. Vacuum Hose Harness Installation (If Necessary)
- H. Check Idle Speed and Basic Timing
- I. Test Feedback Carburetor
- J. Adjust Idle Speed & Mixture Screw (If Necessary)
- K. Replace Carburetor (Only For Continued High CO Level)
- L. Install Hose Routing Label
- M. Reset Radio Presets
- N. Install Recall Completion Label
- O. Complete Proof of Correction Form
- Owner Letter
- Recall - Excessive CO and HC Emission and Exhaust Leak
- Customer Interest
- TPS - MIL ON/Erratic Idle/Acceleration Sag
- Fuel System - Vapor Lock/Fuel Foaming
- A/C - Compressor Clutch Slips or Has Failed
- A/C Compressor Clutch - Repeat Failures
- Tires/Wheels - Vibration/Steering Wheel Oscillation
- A/T - Warm Surge At Steady Speeds
- Clutch - Growl When Pedal is Depressed
- Radio - Rapid Crackling Noise in FM Mode
- Ignition Switch - `Power Loss' Lamp ON/DTC 13 Set
- Fuel System - Engine Sags/Poor Performance
- M/T - Noisy/Difficult To Shift
- Front Sway Bar - Squeak/Squawk Noises
- Body -interior Water Leak Diagnosis/Repair
- Wipers/Washers - Wipers Smear or Streak Windshield
- Cooling System - Engine Overheating
- M/T - 5TH Gear `Jump Out'/Gear Clash
- M/T - Noise and/or Shifting Problems
- Carburetion/Ignition - Warm Engine Surge
- M/T - No Shift Condition/Neutral and 5TH Gear Only
- Ignition Timing - Poor Cold Driveability
- Superceded Bulletins
- All Technical Service Bulletins
- Body/Frame - Welded Sheet Metal Repairs And Replacements
- Body - Don't Apply Corrosion Protection On Plastic Panels
- Body - Front Bumper Fascia Repair For License Bracket Holes
- Collision - Safety Cert./Tire Press. Label Replacement
- Steering/Suspension - Wheel Hub/Bearing Inspection COLL.
- Wheels - Reconditioned Wheel Usage
- Restraints - Replacement Seat Covers/Seat Cover Repairs
- Restraints - Use Of Salvaged Restraint System Components
- Body/Frame - Structural Repair Components
- Body/Frame - Usage Of Heat For Repair
- Technical Service Bulletins - New Driveability Group
- Service Manual - Revised Maintenance Schedule
- A/C Idle Up - Adjustment Procedure
- Flooded Engine - Service Precautions
- TPS - MIL ON/Erratic Idle/Acceleration Sag
- Fuel System - Vapor Lock/Fuel Foaming
- A/C - Compressor Clutch Slips or Has Failed
- A/C Compressor Clutch - Replacement
- A/C Compressor Clutch - Repeat Failures
- Engine - Timing Belt Whine
- Auto Lash Adjuster - Bleeding Recommendations
- Oil Filter Bracket and Oil Pump - Modification
- Recall - Excessive CO and HC Emission and Exhaust Leak
- Overview
- Vehicle List
- Recall Completion Label Requirement
- Parts
- Owner Notification and Service Scheduling
- Service Procedure
- A.Clean Choke Shaft and Replace Primary Air Bleed Jet
- B.Install Carburetor Choke Adjustment Shim
- C.Adjust Fast Idle Speed
- D.Reinstall Carburetor
- E.Modify the Vacuum Hoses
- F.Inspection and Replacement of the Exhaust Manifold
- G.Adjust Idle Speed and Basic Timing
- H.Install New Hose Routing and Recall Completion Labels
- Completion Reporting and Reimbursement
- Owner Letter
- Dealer Instructions
- Tires/Wheels - Vibration/Steering Wheel Oscillation
- Synthetic Resin Bumpers - Painting
- Upholstery - Cleaning Procedure
- A/T Oil Pan - Fluid Leaks at Pan Bolts
- A/T - Warm Surge At Steady Speeds
- Clutch - Growl When Pedal is Depressed
- Idle Speed Control Servo - Service Manual Revision
- Battery - Checking Procedure Revision
- Radio - Rapid Crackling Noise in FM Mode
- Ignition Switch - `Power Loss' Lamp ON/DTC 13 Set
- Distributor - Specifications Manual update
- Fuel System - Engine Sags/Poor Performance
- Feedback Carburetor - Manual Revision
- Recall - HC and CO Emissions
- Overview
- Parts
- Service Procedure
- A. Install Jet Mixture Solenoid
- B. Install Carburetor Choke Adjustment Shim
- C. Install Primary Air Bleed Jet
- D. Adjust Fast Idle Speed and Reinstall Carburetor
- E. Replace Front Catalyst (MCC) & Insp./Repl. Exhaust Manifold
- F. Install Vacuum Harness
- G. Adjust Idle Speed and Basic Timing
- H. Test Feedback Carburetor
- I. Adjust Idle Speed & Mixture Screw (If Necessary)
- J. Replace Carburetor (Only For Continued High CO Level)
- K. Install Hose Routing Label
- L. Reset Radio Presets
- M. Install Recall Completion Label
- N. Complete Proof of Correction Form
- Owner Letter
- Recall - Excessive HC and CO Emissions
- Overview
- Parts
- Owner Notification and Service Scheduling
- Service Procedure
- A. Verify Choke Shim Presence
- B. Install Choke Shim (If Necessary)
- C. Install Jet Mixture Solenoid
- D. Verify Proper Primary Air Bleed Jet
- E. Replace Front Catalyst/Inspect/Replace Exhaust Manifold
- F. Check Vacuum Hose Harness Installation
- G. Vacuum Hose Harness Installation (If Necessary)
- H. Check Idle Speed and Basic Timing
- I. Test Feedback Carburetor
- J. Adjust Idle Speed & Mixture Screw (If Necessary)
- K. Replace Carburetor (Only For Continued High CO Level)
- L. Install Hose Routing Label
- M. Reset Radio Presets
- N. Install Recall Completion Label
- O. Complete Proof of Correction Form
- Owner Letter
- Turbocharger - Service Manual Correction
- Radio/Clock - Defeat Function Explanation
- M/T - Noisy/Difficult To Shift
- ECI Driveability Tester - Usage
- Front Sway Bar - Squeak/Squawk Noises
- Body -interior Water Leak Diagnosis/Repair
- Propane Idle Mixture - Adjustment Procedure
- Service Manual Update - Secondary Air Supply System
- Wipers/Washers - Wipers Smear or Streak Windshield
- Body Moulding - Replacement
- Engine - Oil Application
- Engine Oil - API Classification Correction
- Engine Oil - New `SG' Level Oil
- Engine Coolant - Recycling Recommendations
- Cooling System - Engine Overheating
- A/T - Engine Vacuum Testing
- A/T - How To Use A Pressure Gauge
- A/T - Drive Axle and Wheel Lug Nut Torque Specifications
- A/T - Fluid Recommendation
- A/T - Slipping or No-Shift/Metal Sealing Rings
- A/T - Front Bushing Wear
- A/T - Math Formulas Part I
- A/T - Twenty Steps To Successful Repairs
- A/T - Math Part II
- A/T - Choosing the Right ATF
- M/T - 5TH Gear `Jump Out'/Gear Clash
- M/T - Noise and/or Shifting Problems
- V-Ribbed Belt - Tension Adjustment
- Automatic Transmission - New Fluid Type
- Fuses/Wiring - Capacity and Diagram Revision
- Wiring - Repair Instruction Sheets
- Paint - Codes/Cross References/Applications
- Carburetion/Ignition - Warm Engine Surge
- Engine - Timing Mark Illustration Revisions
- M/T Control Relay - Testing and Identification
- Cassette Player - Non Ejection/Tape Removal
- R-12 to R-134A A/C Adaptation Procedure
- Overview
- Procedure
- R-134A Adaption Component Chart (1 of 4)
- R-134A Adaption Component Chart (2 of 4)
- R-134A Adaption Component Chart (3 of 4)
- R-134A Adaption Component Chart (4 of 4)
- O-Ring Location Chart
- Compressor Identification Chart (1 of 2)
- Compressor Identification Chart (2 of 2)
- R-134A Performance Chart (1 of 2)
- R-134A Performance Chart (2 of 2)
- R-134A Adaption Label (P/N 4762869)
- Planetary Carrier Bolt - Improvement
- M/T - Revised Output Shaft Helical Gear
- M/T - No Shift Condition/Neutral and 5TH Gear Only
- Ignition Timing - Poor Cold Driveability
- Propane Idle Adjustment - Determination Guidelines
- Fuel - Alcohol Fuel Recommendations
- Seat Belt Extender - Types/Identification
- Fuel Entering Vapor Canister Due to Overfilling
- Body - Paint Overspray Removal Procedures
- Paint - Clearcoat Blending During Refinish Process