EVAP Canister - Fuel Vapor Odors

86chrysler11

Models


All 1985 Vehicles Equipped With 2.2L Turbocharged Engines


Subject


Fuel Vapor Odors


Index


FUEL


Date

April 28, 1986

No.


14-02-86

P-1536C
SYMPTOM/CONDITION

Fuel vapor odors originating from the canister.

PARTS REQUIRED

Fuel Vapor Kit PN 4419408

Contains the following:

1 Connector (black) PN 4179981
1 Hose Routing Label PN 4179835
1 Authorized Modification Label PN 4275086

REPAIR PROCEDURE

This procedure is to remove the vapor conister purge orifice.

1. After insuring that the entire purge system is functional per the Driveability Test Procedure (unrestricted vacuum lines, operational purge solenoid, etc.), locate the 5/16" I.D. hose leading from the top center of the vapor canister to the ported vacuum fitting on the throttle body. This line is directly under the 1/8" vacuum line from the purge solenoid at the canister.

2. Find the brown in-line plastic connector, PN 4300907 (which contains a .040" restrictor), located 3" from the canister in the 5/16" I.D. line. Replace this brown connector with the black connector, PN 4179981 (unrestricted).

NOTE: THIS BLACK CONNECTOR WAS INSTALLED AS A PRODUCTION RUNNING CHANGE FOR ALL 1985 2.2L TURBOCHARGED ENGINES. SINCE INCORPORATION DATES VARY DUE TO PLANT AND VEHICLE COMPLEXITY, BE SURE THAT VEHICLE CONTAINS THE BROWN CONNECTOR BEFORE REPLACING.
3. Clean existing hose routing label and attach new hose routing label, PN 4179835, over original label.

FIGURE 1:

4. Type Authorized Modification Label, PN 4275086, as shown in Figure 1 and attach near VECI label.
POLICY: Reimbursable within the provisions of the warranty


TIME ALLOWANCE:
Labor Operation No. 25-01-17-95 0.2 Hrs.


FAILURE CODE: AM - Authorized Modification