Clutch - Grinding Noise When Pedal Is Depressed Fully

85chrysler1

Models


1985 Omni/Horizon Equipped With 1.6L Engine


Subject


Noise in Clutch When Pedal is Depressed to Full Travel


Index


CLUTCH

Date

June 10, 1985


No..


06-03-85

P-2062-C
SYSTEM/CONDITION

Grinding noise in clutch when clutch pedal is depressed full travel.

DIAGNOSIS

1. Apply parking brake.

2. Place transaxle in neutral.

3. Start engine and run at curb idle.

4. Fully depress clutch pedal all the way to the floor and listen for the grinding noise. Then, partially release the pedal (1-1/2-2") and listen for the noise. If the noise disappears when the pedal is raised slightly, then the problem may be a result of excessive clutch pedal travel.

PARTS REQUIRED: 1 Bumper Stop PN 4336568

REPAIR PROCEDURE:

1. Depress clutch pedal.

Fig. 1 - Pedal Assembly:

2. Remove original clutch pedal bumper stop (Fig. 1).
3. Install new bumper stop (PN 4336568) in place of the original one.

4. Release the clutch pedal.

5. Reset the clutch adjustment by lifting the clutch pedal enough to allow the cable positioner to separate from the adjuster.

6. Stroke the pedal 3-4 times to allow the adjuster mechanism to attain proper adjustment.

7. Start engine and check for proper clutch operation.
POLICY: Reimbursement within the provisions of the warranty.


TIME SCHEDULE:
Labor Operation No. 06-45-23-91...... . .. ........ ......... 0.2 Hrs.


FAILURE CODE: 68 - Noisy