Turbocharger - Manual Revisions

86chrysler13

Models

1986 Turbo Colt & Conquest


Subject


Service Manual Revision


Index

ENGINE


Date

March 10,1986


No..

09-03-86
The 1986 Conquest (#81-270-6013) and Colt (#81-270-6011) Service

Manuals do not address the removal and installation of the water cooled turbocharger. This bulletin contains pages that must be inserted in the proper area of the respective service manual.


Vehicle Model Service Manual Number Pages

1986 Conquest 81-270-6013 9-54 and 9-55

1986 Colt 81-270-6011 9-94 and 9-95


POLICY: Information only



CONQUEST

(Page 9-55)

REMOVAL

Caution Before exhaust system is removed, check to ensure that it has cooled down.

1. Remove the heat protector.
2. Remove the oxygen sensor from the catalytic converter.
3. Remove the catalytic converter and gasket from the turbocharger:
4. Loosen oil pipe nuts and then remove the oil pipe.
5. Remove the two eye bolt and remove the water pipes "A" and "B".
6. Disconnect the oil hose from the oil return pipe and timing chain case.
7. Remove the oil return pipe from the turbocharger.
8. Remove the air intake pipe connecting bolt.
9. Remove the turbocharger mounting nuts and remove the turbocharger assembly from the exhaust manifold.
10. Remove the gasket and ring from the exhaust manifold.



COLT

(Page 9-95)

SERVICE POINTS OF REMOVAL

Caution Before exhaust system is removed, check to ensure that it has cooled down.

5. CATALYTIC CONVERTER/21.TURBOCHARGER Bolts mounting catalytic converter and turbocharger sometimes stick to the place by heat. Undue effort to loosen may break them, therefore, apply penetrative lubricating solvent to bolt thread and loosen them carefully.
16. EYE BOLTS/ 18. OIL PIPE When eye bolt and oil pipe are removed, place a shop towel underneath to soak spilled engine oil and be careful that spilled oil shall not spoil other parts.

SERVICE POINTS OF INSTALLATION

22. GASKET "A"/6.GASKET "B" Do not reuse a heat-damaged, corroded or deformed gasket "A" or gasket, "B".

18. OIL PIPE/ 16. EYE BOLT Before oil pipe eye bolt (at top of the turbocharger) is installed, supply clean engine oil into the turbocharger.