Assembly

A. SPACERS INSTALLATION

1. Install the spacer, side gear (rear), pinion gear, washer and pinion shaft in the center differential case.

2. While pressing the pinion shaft, select the thickest spacer to gently rotate the pinion gear.




3. Install the side gear (front), spacer and center differential flange and tighten the bolts with the specified torque.

Center differential drive gear bolts: 75 Nm (54 ft.lbs.)

4. Using the front output shaft, rotate the side gear (front) and select the thickest spacer to gently rotate the side gear (front).

Standard value: 0.01-0.03 mm (0.0004 - 0.0012 in.)




B. BOLTS INSTALLATION

First apply sealant to the end [5 mm (0.20 in.)] of the bolt threads and then tighten to the specified torque in the order shown in the figure.

Specified sealant: 3M STUD Locking Part No.4170 or equivalent.

Center differential drive gear bolts: 75 Nm (54 ft.lbs.)




C. TAPER ROLLER BEARING INSTALLATION

Using the special tools, install the taper roller bearing on the center differential flange.




D. TAPER ROLLER BEARING INSTALLATION

Using the special tools, install the taper roller bearing on the transfer driven gear.