Assembly

A. TAPER ROLLER BEARINGS INSTALLATION

Using the special tools, install the taper roller bearing.




B DRIVE BEVEL GEAR INSTALLATION

1. Match the mating marks of the drive bevel gear and the drive bevel gear shaft to assemble.




C. OIL SEAL INSTALLATION

Using the special tool, install the oil seal.








D. SPACER(S) SELECTION

1. First: install the spacers used up to this time and then assemble the transfer case sub-assembly.

2. Using the special tool, measure the rotating drive torque of the drive bevel gear and select spacer(s) so it reaches the standard value.

Standard value: 1.7 - 2.5 Nm (1.23- 1.81 ft.lbs.) Caution

Select spacers of nearly same thickness on both sides.

E. DRIVE BEVEL GEAR SHAFT INSTALLATION

1. Install the transfer case and the drive bevel gear assembly and match the mating marks of the transfer case and the drive bevel gear shaft.