Diesel Data: Automotive Repair

Spark Plug: Description and Operation

The 3.5L engines use resistor spark plugs. They have resistance values of 6,000 to 20,000 ohms when checked with at least a 1000 volt tester. For spark plug identification and specifications, refer to the Specifications.

Remove the spark plugs and examine them for burned electrodes and fouled, cracked or broken porcelain insulators. Keep plugs arranged in the order in which they were removed from the engine. An isolated plug displaying an abnormal condition indicates that a problem exists in the corresponding cylinder. Replace spark plugs at the intervals recommended.

Setting Spark Plug Electrode Gap:




Spark plugs that have low mileage may be cleaned and reused if not otherwise defective, carbon or oil fouled. Refer to the Spark Plug Condition. After cleaning, file the center electrode flat with a small flat point file or jewelers file. Adjust the gap between the electrodes to the dimensions specified in the chart at the end.

Always tighten spark plugs to the specified torque. Over tightening can cause distortion resulting in a change in the spark plug gap. Overtightening can also damage the cylinder head. Tighten spark plugs to 28 Nm (20 ft. lbs.) torque.